Gorilla Mill will be at IMTS 2026, booth 432400 — West Building, Level 3.

Stop by and see us at IMTS 2026. September 14th through the 19th in Chicago, IL.

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Proven Results

Independent job cost analyses comparing Gorilla Mill cutting tools against competitor tooling on real production jobs. Customer details are withheld.

48 comparisons

48 tool cost comparisons
Details Test date Gorilla Mill tool Competitor tool Cost savings Savings Savings per part
  01-27-2026 31387 SGS 32614 $1,579.10 23.50% $1.58
Test Details
Material 4340
Number of Parts 1,000
Tool Diameter 0.25
Test Date 01-27-2026
Cost Savings ($) $1,579.10
Cost Savings (%) 23.50%
Cost Savings Per Part $1.58
  Gorilla Mill Competitor
  31387 SGS 32614
Tool RPMs 2,900 2,900
Parts Produced 50 20
Cycle Time (min) 2 2
IPR 0.0069 0.0069
SFM 189.71 189.71
Feed Rate (IPM) 20 20
Tools used to Complete Job 20 50
Machining Hours 33.3333 33.3333
Machining Costs $4,166.67 $4,166.67
Total Tool Cost $764.40 $2,031.00
Tool Change Cost $208.33 $520.83
Total Cost $5,139.40 $6,718.50
Cost Per Part $5.14 $6.72
  11-26-2025 RGDMC38B2WTF GMS2 $156.11 30.68% $156.11
Test Details
Material 718 Inconel
Coating WTF
Number of Parts 1
Tool Diameter 0.375
Test Date 11-26-2025
Cost Savings ($) $156.11
Cost Savings (%) 30.68%
Cost Savings Per Part $156.11
  Gorilla Mill Competitor
  RGDMC38B2WTF GMS2
Tool RPMs 1,800 1,100
Parts Produced 0.2 0.14
Cycle Time (min) 20 26
IPR 0.0056 0.0055
SFM 176.63 107.94
Feed Rate (IPM) 10 6
Tools used to Complete Job 5 7.1429
Machining Hours 0.3333 0.4333
Machining Costs $50.00 $65.00
Total Tool Cost $215.25 $318.86
Tool Change Cost $87.50 $125.00
Total Cost $352.75 $508.86
Cost Per Part $352.75 $508.86
  11-11-2025 GMHT58FHL5WTF OSGVMG $8,901.02 11.92% $13.25
Test Details
Material Forged 718 inco
Coating WTF
Number of Parts 672
Tool Diameter 0.625
Test Date 11-11-2025
Cost Savings ($) $8,901.02
Cost Savings (%) 11.92%
Cost Savings Per Part $13.25
  Gorilla Mill Competitor
  GMHT58FHL5WTF OSGVMG
Tool RPMs 600 600
Parts Produced 6 3
Cycle Time (min) 45 45
IPR 0.0133 0.0133
SFM 98.13 98.13
Feed Rate (IPM) 8 8
Tools used to Complete Job 112 224
Machining Hours 504 504
Machining Costs $50,400.00 $50,400.00
Total Tool Cost $14,432.32 $22,400.00
Tool Change Cost $933.33 $1,866.67
Total Cost $65,765.65 $74,666.67
Cost Per Part $97.87 $111.11
  11-11-2025 GMHT58FHL5WTF OSGVMG $2,611.69 3.50% $3.89
Test Details
Material Forged 718 inco
Coating WTF
Number of Parts 672
Tool Diameter 0.625
Test Date 11-11-2025
Cost Savings ($) $2,611.69
Cost Savings (%) 3.50%
Cost Savings Per Part $3.89
  Gorilla Mill Competitor
  GMHT58FHL5WTF OSGVMG
Tool RPMs 600 600
Parts Produced 5 3
Cycle Time (min) 45 45
IPR 0.0133 0.0133
SFM 98.13 98.13
Feed Rate (IPM) 8 8
Tools used to Complete Job 134.4 224
Machining Hours 504 504
Machining Costs $50,400.00 $50,400.00
Total Tool Cost $20,534.98 $22,400.00
Tool Change Cost $1,120.00 $1,866.67
Total Cost $72,054.98 $74,666.67
Cost Per Part $107.22 $111.11
  10-27-2025 30278 Seco $5,658.16 54.32% $5.66
Test Details
Material 4240
Coating GMS2
Number of Parts 1,000
Tool Diameter 0.25
Test Date 10-27-2025
Cost Savings ($) $5,658.16
Cost Savings (%) 54.32%
Cost Savings Per Part $5.66
  Gorilla Mill Competitor
  30278 Seco
Tool RPMs 7,162 3,000
Parts Produced 40 20
Cycle Time (min) 1.71 3
IPR 0.0049 0.0067
SFM 468.51 196.25
Feed Rate (IPM) 35 20
Tools used to Complete Job 25 50
Machining Hours 28.5 50
Machining Costs $3,562.50 $6,250.00
Total Tool Cost $935.25 $3,645.50
Tool Change Cost $260.42 $520.83
Total Cost $4,758.17 $10,416.33
Cost Per Part $4.76 $10.42
  07-01-2025 GMHT12R5015 Ceratizit $10,302.46 9.54% $0.61
Test Details
Material 1215
Coating GMS2
Number of Parts 17,000
Tool Diameter 0.5
Test Date 07-01-2025
Cost Savings ($) $10,302.46
Cost Savings (%) 9.54%
Cost Savings Per Part $0.61
  Gorilla Mill Competitor
  GMHT12R5015 Ceratizit
Tool RPMs 4,202 3,629
Parts Produced 1,400 800
Cycle Time (min) 4.55 5
IPR 0.016 0.016
SFM 500 475
Feed Rate (IPM) 67 58
Tools used to Complete Job 12.1429 21.25
Machining Hours 1,289.1667 1,416.6667
Machining Costs $96,687.50 $106,250.00
Total Tool Cost $910.71 $1,593.75
Tool Change Cost $75.89 $132.81
Total Cost $97,674.10 $107,976.56
Cost Per Part $5.75 $6.35
  06-24-2025 GMHTCB34RLH6060WTF Helical $22,835.50 45.45% $45.67
Test Details
Material 15-5
Coating WTF
Hardness 43HRC
Number of Parts 500
Tool Diameter 0.75
Test Date 06-24-2025
Cost Savings ($) $22,835.50
Cost Savings (%) 45.45%
Cost Savings Per Part $45.67
  Gorilla Mill Competitor
  GMHTCB34RLH6060WTF Helical
Tool RPMs 2,705 2,705
Parts Produced 30 30
Cycle Time (min) 15 30
IPR 0.0765 0.0396
SFM 530.86 530.86
Feed Rate (IPM) 207 107
Tools used to Complete Job 16.6667 16.6667
Machining Hours 125 250
Machining Costs $21,875.00 $43,750.00
Total Tool Cost $5,486.17 $6,446.67
Tool Change Cost $48.61 $48.61
Total Cost $27,409.78 $50,245.28
Cost Per Part $54.82 $100.49
  04-21-2025 8mm high feed Sandvik 5742544 $468.88 5.67% $15.63
Test Details
Material titanium
Coating WTF
Number of Parts 30
Tool Diameter 0.3149
Test Date 04-21-2025
Cost Savings ($) $468.88
Cost Savings (%) 5.67%
Cost Savings Per Part $15.63
  Gorilla Mill Competitor
  8mm high feed Sandvik 5742544
Tool RPMs 2,730 2,730
Parts Produced 6 4
Cycle Time (min) 120 120
IPR 0.024 0.024
SFM 224.95 224.95
Feed Rate (IPM) 65.5 65.5
Tools used to Complete Job 5 7.5
Machining Hours 60 60
Machining Costs $7,500.00 $7,500.00
Total Tool Cost $255.80 $698.63
Tool Change Cost $52.08 $78.13
Total Cost $7,807.88 $8,276.76
Cost Per Part $260.26 $275.89
  04-19-2025 00568 Many broke $2,797.62 74.60% $27.98
Test Details
Material 4140
Coating WTF
Hardness 43
Number of Parts 100
Tool Diameter 0.25
Test Date 04-19-2025
Cost Savings ($) $2,797.62
Cost Savings (%) 74.60%
Cost Savings Per Part $27.98
  Gorilla Mill Competitor
  00568 Many broke
Tool RPMs 8,000 4,500
Parts Produced 14 2
Cycle Time (min) 2 4
IPR 0.0088 0.0078
SFM 523.33 294.38
Feed Rate (IPM) 70 35
Tools used to Complete Job 7.1429 50
Machining Hours 3.3333 6.6667
Machining Costs $333.33 $666.67
Total Tool Cost $500.00 $2,250.00
Tool Change Cost $119.05 $833.33
Total Cost $952.38 $3,750.00
Cost Per Part $9.52 $37.50
  04-17-2025 00678 Kennametal $437.99 52.43% $219.00
Test Details
Material 6AL4V
Coating WTF
Hardness -
Number of Parts 2
Tool Diameter 0.75
Test Date 04-17-2025
Cost Savings ($) $437.99
Cost Savings (%) 52.43%
Cost Savings Per Part $219.00
  Gorilla Mill Competitor
  00678 Kennametal
Tool RPMs 1,528 1,000
Parts Produced 2 1
Cycle Time (min) 35 60
IPR 0.0229 0.01
SFM 299.87 196.25
Feed Rate (IPM) 35 10
Tools used to Complete Job 1 2
Machining Hours 1.1667 2
Machining Costs $116.67 $200.00
Total Tool Cost $264.00 $602.00
Tool Change Cost $16.67 $33.33
Total Cost $397.34 $835.33
Cost Per Part $198.67 $417.67
  04-07-2025 31539 MA Ford 37030 $2,628.60 16.85% $26.29
Test Details
Material 65-45-12 ductile
Coating WTF
Number of Parts 100
Test Date 04-07-2025
Cost Savings ($) $2,628.60
Cost Savings (%) 16.85%
Cost Savings Per Part $26.29
  Gorilla Mill Competitor
  31539 MA Ford 37030
Tool RPMs 5,921 5,921
Parts Produced 20 12
Cycle Time (min) 75 90
IPR 0.0439 0.027
Feed Rate (IPM) 260 160
Tools used to Complete Job 5 8.3333
Machining Hours 125 150
Machining Costs $12,500.00 $15,000.00
Total Tool Cost $425.50 $526.33
Tool Change Cost $41.67 $69.44
Total Cost $12,967.17 $15,595.77
Cost Per Part $129.67 $155.96
  03-19-2025 10586 Garr Tool 50831 $1,258.98 60.44% $12.59
Test Details
Coating GMX-35
Hardness 28
Number of Parts 100
Tool Diameter 0.625
Test Date 03-19-2025
Cost Savings ($) $1,258.98
Cost Savings (%) 60.44%
Cost Savings Per Part $12.59
  Gorilla Mill Competitor
  10586 Garr Tool 50831
Tool RPMs 3,900 3,900
Parts Produced 100 12
Cycle Time (min) 3 3
IPR 0.0338 0.0338
SFM 637.81 637.81
Feed Rate (IPM) 132 132
Tools used to Complete Job 1 8.3333
Machining Hours 5 5
Machining Costs $625.00 $625.00
Total Tool Cost $188.58 $1,371.17
Tool Change Cost $10.42 $86.81
Total Cost $824.00 $2,082.98
Cost Per Part $8.24 $20.83
  01-15-2025 GMHT12RS9030WTF HLS122903 $500.00 0.33% $1.00
Test Details
Material A286
Coating WTF
Number of Parts 500
Tool Diameter 0.5
Test Date 01-15-2025
Cost Savings ($) $500.00
Cost Savings (%) 0.33%
Cost Savings Per Part $1.00
  Gorilla Mill Competitor
  GMHT12RS9030WTF HLS122903
Tool RPMs 920 920
Parts Produced 2 2
Cycle Time (min) 153 153
IPR 0.04 0.04
SFM 120.37 120.37
Feed Rate (IPM) 36.8 36.8
Tools used to Complete Job 250 250
Machining Hours 1,275 1,275
Machining Costs $127,500.00 $127,500.00
Total Tool Cost $17,750.00 $18,250.00
Tool Change Cost $4,166.67 $4,166.67
Total Cost $149,416.67 $149,916.67
Cost Per Part $298.83 $299.83
  01-15-2025 32102 HLS87324 $386.25 1.86% $0.77
Test Details
Material A286
Coating WTF
Number of Parts 500
Tool Diameter 0.25
Test Date 01-15-2025
Cost Savings ($) $386.25
Cost Savings (%) 1.86%
Cost Savings Per Part $0.77
  Gorilla Mill Competitor
  32102 HLS87324
Tool RPMs 1,018 1,018
Parts Produced 4 4
Cycle Time (min) 15 15
IPR 0.0206 0.0206
SFM 66.59 66.59
Feed Rate (IPM) 21 21
Tools used to Complete Job 125 125
Machining Hours 125 125
Machining Costs $12,500.00 $12,500.00
Total Tool Cost $5,782.50 $6,168.75
Tool Change Cost $2,083.33 $2,083.33
Total Cost $20,365.83 $20,752.08
Cost Per Part $40.73 $41.50
  01-15-2025 32040 HLS84474 $1,634.17 8.71% $3.27
Test Details
Material A286
Coating WTF
Number of Parts 500
Tool Diameter 0.25
Test Date 01-15-2025
Cost Savings ($) $1,634.17
Cost Savings (%) 8.71%
Cost Savings Per Part $3.27
  Gorilla Mill Competitor
  32040 HLS84474
Tool RPMs 2,292 2,292
Parts Produced 6 6
Cycle Time (min) 16 16
IPR 0.007 0.007
SFM 149.94 149.94
Feed Rate (IPM) 16 16
Tools used to Complete Job 83.3333 83.3333
Machining Hours 133.3333 133.3333
Machining Costs $13,333.33 $13,333.33
Total Tool Cost $2,412.50 $4,046.67
Tool Change Cost $1,388.89 $1,388.89
Total Cost $17,134.72 $18,768.89
Cost Per Part $34.27 $37.54
  01-08-2025 31453 MA Ford 6 flute $14,895.84 63.27% $148.96
Test Details
Material Monel 500
Coating WTF
Number of Parts 100
Tool Diameter 0.5
Test Date 01-08-2025
Cost Savings ($) $14,895.84
Cost Savings (%) 63.27%
Cost Savings Per Part $148.96
  Gorilla Mill Competitor
  31453 MA Ford 6 flute
Tool RPMs 1,496 1,200
Parts Produced 2 1
Cycle Time (min) 15 60
IPR 0.008 0.0048
SFM 195.73 157
Feed Rate (IPM) 12 6
Tools used to Complete Job 50 100
Machining Hours 25 100
Machining Costs $3,125.00 $12,500.00
Total Tool Cost $5,000.00 $10,000.00
Tool Change Cost $520.83 $1,041.67
Total Cost $8,645.83 $23,541.67
Cost Per Part $86.46 $235.42
  01-06-2025 32381 HSL81924 $318.75 0.39% $0.64
Test Details
Material A286
Coating WTF
Number of Parts 500
Tool Diameter 0.5
Test Date 01-06-2025
Cost Savings ($) $318.75
Cost Savings (%) 0.39%
Cost Savings Per Part $0.64
  Gorilla Mill Competitor
  32381 HSL81924
Tool RPMs 1,146 1,146
Parts Produced 4 4
Cycle Time (min) 90 90
IPR 0.024 0.024
SFM 149.94 149.94
Feed Rate (IPM) 27.5 27.5
Tools used to Complete Job 125 125
Machining Hours 750 750
Machining Costs $75,000.00 $75,000.00
Total Tool Cost $4,997.50 $5,316.25
Tool Change Cost $2,083.33 $2,083.33
Total Cost $82,080.83 $82,399.58
Cost Per Part $164.16 $164.80
  12-19-2024 GMHTCB12R5030 IST HP4500NR030 $2,367.21 30.69% $2.37
Test Details
Material 1018
Coating GMS2
Number of Parts 1,000
Tool Diameter 0.5
Test Date 12-19-2024
Cost Savings ($) $2,367.21
Cost Savings (%) 30.69%
Cost Savings Per Part $2.37
  Gorilla Mill Competitor
  GMHTCB12R5030 IST HP4500NR030
Tool RPMs 5,730 3,438
Parts Produced 360 312
Cycle Time (min) 3.06 4.5
IPR 0.013 0.015
SFM 749.68 449.81
Feed Rate (IPM) 74.5 51.6
Tools used to Complete Job 2.7778 3.2051
Machining Hours 51 75
Machining Costs $5,100.00 $7,500.00
Total Tool Cost $200.58 $160.67
Tool Change Cost $46.30 $53.42
Total Cost $5,346.88 $7,714.09
Cost Per Part $5.35 $7.71
  11-18-2024 40093 ATI 310170-Z5 $640.52 14.20% $2.14
Test Details
Material 1018
Number of Parts 300
Tool Diameter 0.75
Test Date 11-18-2024
Cost Savings ($) $640.52
Cost Savings (%) 14.20%
Cost Savings Per Part $2.14
  Gorilla Mill Competitor
  40093 ATI 310170-Z5
Tool RPMs 3,300 3,300
Parts Produced 300 40
Cycle Time (min) 7.32 7.32
IPR 0.0167 0.0167
SFM 647.63 647.63
Feed Rate (IPM) 55 55
Tools used to Complete Job 1 7.5
Machining Hours 36.6 36.6
Machining Costs $3,660.00 $3,660.00
Total Tool Cost $201.15 $787.50
Tool Change Cost $8.33 $62.50
Total Cost $3,869.48 $4,510.00
Cost Per Part $12.90 $15.03
  11-11-2024 31343 Helical $1,446.29 34.09% $1.81
Test Details
Material 416R
Coating WTF
Hardness ?
Number of Parts 800
Tool Diameter 0.5
Test Date 11-11-2024
Cost Savings ($) $1,446.29
Cost Savings (%) 34.09%
Cost Savings Per Part $1.81
  Gorilla Mill Competitor
  31343 Helical
Tool RPMs 4,011 3,000
Parts Produced 800 500
Cycle Time (min) 2 3
IPR 0.0202 0.0177
SFM 524.77 392.5
Feed Rate (IPM) 81 53
Tools used to Complete Job 1 1.6
Machining Hours 26.6667 40
Machining Costs $2,666.67 $4,000.00
Total Tool Cost $112.56 $137.00
Tool Change Cost $16.67 $26.67
Total Cost $2,795.90 $4,242.19
Cost Per Part $3.49 $5.30
  11-11-2024 GMHT12RLH6030WTF XV5CB50034AQ MA Ford $8,400.00 28.83% $42.00
Test Details
Material maraging 300
Coating WTF
Hardness 38
Number of Parts 200
Tool Diameter 0.5
Test Date 11-11-2024
Cost Savings ($) $8,400.00
Cost Savings (%) 28.83%
Cost Savings Per Part $42.00
  Gorilla Mill Competitor
  GMHT12RLH6030WTF XV5CB50034AQ MA Ford
Tool RPMs 3,056 1,910
Parts Produced 3 3
Cycle Time (min) 24 38
IPR 0.018 0.0126
SFM 399.83 249.89
Feed Rate (IPM) 55 24
Tools used to Complete Job 66.6667 66.6667
Machining Hours 80 126.6667
Machining Costs $14,400.00 $22,800.00
Total Tool Cost $5,333.33 $5,333.33
Tool Change Cost $1,000.00 $1,000.00
Total Cost $20,733.33 $29,133.33
Cost Per Part $103.67 $145.67
  11-11-2024 GMHT14B6WTF XPB250 SuperMill $6,083.34 34.76% $60.83
Test Details
Material Inconel 718
Coating WTF
Hardness 28
Number of Parts 100
Tool Diameter 0.25
Test Date 11-11-2024
Cost Savings ($) $6,083.34
Cost Savings (%) 34.76%
Cost Savings Per Part $60.83
  Gorilla Mill Competitor
  GMHT14B6WTF XPB250 SuperMill
Tool RPMs 2,750 1,528
Parts Produced 2 1
Cycle Time (min) 28 40
IPR 0.0051 0.0043
SFM 179.9 99.96
Feed Rate (IPM) 14 6.5
Tools used to Complete Job 50 100
Machining Hours 46.6667 66.6667
Machining Costs $9,333.33 $13,333.33
Total Tool Cost $1,250.00 $2,500.00
Tool Change Cost $833.33 $1,666.67
Total Cost $11,416.66 $17,500.00
Cost Per Part $114.17 $175.00
  11-11-2024 GMHT12RS7030WTF SGS# 36858 $575,000.00 57.79% $115.00
Test Details
Material 300 SS
Coating WTF
Hardness 60
Number of Parts 5,000
Tool Diameter 0.5
Test Date 11-11-2024
Cost Savings ($) $575,000.00
Cost Savings (%) 57.79%
Cost Savings Per Part $115.00
  Gorilla Mill Competitor
  GMHT12RS7030WTF SGS# 36858
Tool RPMs 1,528 764
Parts Produced 3 1
Cycle Time (min) 18 38
IPR 0.0262 0.0052
SFM 199.91 99.96
Feed Rate (IPM) 40 4
Tools used to Complete Job 1,666.6667 5,000
Machining Hours 1,500 3,166.6667
Machining Costs $270,000.00 $570,000.00
Total Tool Cost $125,000.00 $350,000.00
Tool Change Cost $25,000.00 $75,000.00
Total Cost $420,000.00 $995,000.00
Cost Per Part $84.00 $199.00
  11-11-2024 GMHT12RS5030WTF SGS# 32575 $12,510.00 33.95% $12.51
Test Details
Material 17-4PH
Coating WTF
Hardness 28-32
Number of Parts 1,000
Tool Diameter 0.5
Test Date 11-11-2024
Cost Savings ($) $12,510.00
Cost Savings (%) 33.95%
Cost Savings Per Part $12.51
  Gorilla Mill Competitor
  GMHT12RS5030WTF SGS# 32575
Tool RPMs 3,820 2,674
Parts Produced 250 100
Cycle Time (min) 8 12
IPR 0.0113 0.0125
SFM 499.78 349.85
Feed Rate (IPM) 43 33.4
Tools used to Complete Job 4 10
Machining Hours 133.3333 200
Machining Costs $24,000.00 $36,000.00
Total Tool Cost $280.00 $700.00
Tool Change Cost $60.00 $150.00
Total Cost $24,340.00 $36,850.00
Cost Per Part $24.34 $36.85
  11-11-2024 CEM12FS4DCM MSC# 58748872 $380.00 6.23% $0.19
Test Details
Material wood composite
Coating Myria
Hardness 32
Number of Parts 2,000
Tool Diameter 0.5
Test Date 11-11-2024
Cost Savings ($) $380.00
Cost Savings (%) 6.23%
Cost Savings Per Part $0.19
  Gorilla Mill Competitor
  CEM12FS4DCM MSC# 58748872
Tool RPMs 9,000 9,000
Parts Produced 500 200
Cycle Time (min) 2 2
IPR 0.0078 0.0078
SFM 1,177.5 1,177.5
Feed Rate (IPM) 70 70
Tools used to Complete Job 4 10
Machining Hours 66.6667 66.6667
Machining Costs $5,333.33 $5,333.33
Total Tool Cost $360.00 $700.00
Tool Change Cost $26.67 $66.67
Total Cost $5,720.00 $6,100.00
Cost Per Part $2.86 $3.05
  11-01-2024 GMHT38RS5030WTF UCDE375J5BRB Kennametal $12,000.00 16.67% $24.00
Test Details
Material 17-4PH
Coating WTF
Hardness 32
Number of Parts 500
Tool Diameter 0.375
Test Date 11-01-2024
Cost Savings ($) $12,000.00
Cost Savings (%) 16.67%
Cost Savings Per Part $24.00
  Gorilla Mill Competitor
  GMHT38RS5030WTF UCDE375J5BRB Kennametal
Tool RPMs 6,112 4,075
Parts Produced 5 5
Cycle Time (min) 34 42
IPR 0.0123 0.0125
SFM 599.74 399.86
Feed Rate (IPM) 75 51
Tools used to Complete Job 100 100
Machining Hours 283.3333 350
Machining Costs $51,000.00 $63,000.00
Total Tool Cost $7,500.00 $7,500.00
Tool Change Cost $1,500.00 $1,500.00
Total Cost $60,000.00 $72,000.00
Cost Per Part $120.00 $144.00
  10-30-2024 CEMR12C4 Morse 90689 $313.67 0.45% $0.16
Test Details
Material 4140
Coating GMX-35
Number of Parts 2,000
Tool Diameter 0.5
Test Date 10-30-2024
Cost Savings ($) $313.67
Cost Savings (%) 0.45%
Cost Savings Per Part $0.16
  Gorilla Mill Competitor
  CEMR12C4 Morse 90689
Tool RPMs 3,500 3,500
Parts Produced 60 60
Cycle Time (min) 20 20
IPR 0.0043 0.0043
SFM 457.92 457.92
Feed Rate (IPM) 15 15
Tools used to Complete Job 33.3333 33.3333
Machining Hours 666.6667 666.6667
Machining Costs $66,666.67 $66,666.67
Total Tool Cost $2,182.00 $2,495.67
Tool Change Cost $277.78 $277.78
Total Cost $69,126.45 $69,440.12
Cost Per Part $34.56 $34.72
  10-24-2024 GMTM12-20UN4FL Melin 1/2-20 Threadmill $1,716.62 19.66% $0.43
Test Details
Material 4340
Coating GMX-35
Number of Parts 4,000
Tool Diameter 0.371
Test Date 10-24-2024
Cost Savings ($) $1,716.62
Cost Savings (%) 19.66%
Cost Savings Per Part $0.43
  Gorilla Mill Competitor
  GMTM12-20UN4FL Melin 1/2-20 Threadmill
Tool RPMs 7,427 7,427
Parts Produced 130 130
Cycle Time (min) 0.35 0.35
IPR 0.0046 0.0046
SFM 721 721
Feed Rate (IPM) 34 34
Tools used to Complete Job 30.7692 30.7692
Machining Hours 23.3333 23.3333
Machining Costs $2,333.33 $2,333.33
Total Tool Cost $4,169.23 $5,885.85
Tool Change Cost $512.82 $512.82
Total Cost $7,015.38 $8,732.00
Cost Per Part $1.75 $2.18
  10-21-2024 GMHTCB12R7030 Niagara 7 flute Chip Breaker $215.94 11.95% $1.44
Test Details
Material 304 Stainless Steel
Coating GMS2
Number of Parts 150
Tool Diameter 0.5
Test Date 10-21-2024
Cost Savings ($) $215.94
Cost Savings (%) 11.95%
Cost Savings Per Part $1.44
  Gorilla Mill Competitor
  GMHTCB12R7030 Niagara 7 flute Chip Breaker
Tool RPMs 3,056 2,674
Parts Produced 40 35
Cycle Time (min) 7.35 8.33
IPR 0.0334 0.0337
SFM 399.83 349.85
Feed Rate (IPM) 102 90
Tools used to Complete Job 3.75 4.2857
Machining Hours 18.375 20.825
Machining Costs $1,194.38 $1,353.63
Total Tool Cost $356.25 $407.14
Tool Change Cost $40.63 $46.43
Total Cost $1,591.26 $1,807.20
Cost Per Part $10.61 $12.05
  10-17-2024 32285 Ceratizits $167.06 6.40% $0.67
Test Details
Material AR400
Coating WTF
Hardness 40rc
Number of Parts 250
Tool Diameter 0.5
Test Date 10-17-2024
Cost Savings ($) $167.06
Cost Savings (%) 6.40%
Cost Savings Per Part $0.67
  Gorilla Mill Competitor
  32285 Ceratizits
Tool RPMs 900 900
Parts Produced 48 24
Cycle Time (min) 4 4
IPR 0.0111 0.0078
SFM 117.75 117.75
Feed Rate (IPM) 10 7
Tools used to Complete Job 5.2083 10.4167
Machining Hours 16.6667 16.6667
Machining Costs $1,666.67 $1,666.67
Total Tool Cost $690.57 $770.83
Tool Change Cost $86.81 $173.61
Total Cost $2,444.05 $2,611.11
Cost Per Part $9.78 $10.44
  10-17-2024 32279 GMHT12RS5030WTFWF GARR 1/2" $1,082.66 20.89% $21.65
Test Details
Material Haynes 188
Coating WTF
Number of Parts 50
Tool Diameter 0.5
Test Date 10-17-2024
Cost Savings ($) $1,082.66
Cost Savings (%) 20.89%
Cost Savings Per Part $21.65
  Gorilla Mill Competitor
  32279 GMHT12RS5030WTFWF GARR 1/2"
Tool RPMs 1,000 1,000
Parts Produced 2 1
Cycle Time (min) 18 18
IPR 0.004 0.004
SFM 130.83 130.83
Feed Rate (IPM) 4 4
Tools used to Complete Job 25 50
Machining Hours 15 15
Machining Costs $1,500.00 $1,500.00
Total Tool Cost $2,184.00 $2,850.00
Tool Change Cost $416.67 $833.33
Total Cost $4,100.67 $5,183.33
Cost Per Part $82.01 $103.67
  10-14-2024 GMHTCB12R7030WTF MA FORD 9 FLUTE $1,167.59 21.81% $5.84
Test Details
Material 15-5 H900
Coating WTF
Hardness 39RC
Number of Parts 200
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $1,167.59
Cost Savings (%) 21.81%
Cost Savings Per Part $5.84
  Gorilla Mill Competitor
  GMHTCB12R7030WTF MA FORD 9 FLUTE
Tool RPMs 3,484 3,484
Parts Produced 23 11
Cycle Time (min) 11 11
IPR 0.0316 0.0316
SFM 455.82 455.82
Feed Rate (IPM) 110 110
Tools used to Complete Job 8.6957 18.1818
Machining Hours 36.6667 36.6667
Machining Costs $3,300.00 $3,300.00
Total Tool Cost $860.87 $2,000.00
Tool Change Cost $26.09 $54.55
Total Cost $4,186.96 $5,354.55
Cost Per Part $20.93 $26.77
  10-14-2024 B2GMHT12R7030 DuraMIll# 30571 $90,800.00 57.61% $22.70
Test Details
Material Titanium
Coating GMS2
Hardness 32
Number of Parts 4,000
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $90,800.00
Cost Savings (%) 57.61%
Cost Savings Per Part $22.70
  Gorilla Mill Competitor
  B2GMHT12R7030 DuraMIll# 30571
Tool RPMs 3,056 6,000
Parts Produced 32 16
Cycle Time (min) 14 34
IPR 0.0452 0.0083
SFM 399.83 785
Feed Rate (IPM) 138 50
Tools used to Complete Job 125 250
Machining Hours 933.3333 2,266.6667
Machining Costs $56,000.00 $136,000.00
Total Tool Cost $10,175.00 $20,350.00
Tool Change Cost $625.00 $1,250.00
Total Cost $66,800.00 $157,600.00
Cost Per Part $16.70 $39.40
  10-14-2024 GMHT38FS6 Arch #64604 $351.72 36.17% $0.18
Test Details
Material Titanium
Coating GMS2
Number of Parts 2,000
Tool Diameter 0.375
Test Date 10-14-2024
Cost Savings ($) $351.72
Cost Savings (%) 36.17%
Cost Savings Per Part $0.18
  Gorilla Mill Competitor
  GMHT38FS6 Arch #64604
Tool RPMs 3,056 4,500
Parts Produced 1,600 800
Cycle Time (min) 0.24 0.37
IPR 0.0155 0.0067
SFM 299.87 441.56
Feed Rate (IPM) 47.5 30
Tools used to Complete Job 1.25 2.5
Machining Hours 8 12.3333
Machining Costs $560.00 $863.33
Total Tool Cost $46.20 $80.00
Tool Change Cost $14.58 $29.17
Total Cost $620.78 $972.50
Cost Per Part $0.31 $0.49
  10-14-2024 GMHT12R7015 KENNAMETAL UCDE500J58RA $25,392.00 32.84% $21.16
Test Details
Material Titanium
Coating GMS2
Hardness Soft
Number of Parts 1,200
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $25,392.00
Cost Savings (%) 32.84%
Cost Savings Per Part $21.16
  Gorilla Mill Competitor
  GMHT12R7015 KENNAMETAL UCDE500J58RA
Tool RPMs 1,528 1,528
Parts Produced 2 1
Cycle Time (min) 2.35 3.29
IPR 0.0037 0.0026
SFM 199.91 199.91
Feed Rate (IPM) 5.6 4
Tools used to Complete Job 600 1,200
Machining Hours 47 65.8
Machining Costs $4,230.00 $5,922.00
Total Tool Cost $43,200.00 $62,400.00
Tool Change Cost $4,500.00 $9,000.00
Total Cost $51,930.00 $77,322.00
Cost Per Part $43.27 $64.44
  10-14-2024 DMC12B2WTF OSG $17,187.50 48.89% $137.50
Test Details
Coating WTF
Hardness 60 HRc
Number of Parts 125
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $17,187.50
Cost Savings (%) 48.89%
Cost Savings Per Part $137.50
  Gorilla Mill Competitor
  DMC12B2WTF OSG
Tool RPMs 6,100 6,100
Parts Produced 3 1
Cycle Time (min) 90 90
IPR 0.0123 0.0123
SFM 798.08 798.08
Feed Rate (IPM) 75 75
Tools used to Complete Job 41.6667 125
Machining Hours 187.5 187.5
Machining Costs $14,062.50 $14,062.50
Total Tool Cost $3,125.00 $18,750.00
Tool Change Cost $781.25 $2,343.75
Total Cost $17,968.75 $35,156.25
Cost Per Part $143.75 $281.25
  10-14-2024 GMHTCB12R7030WTF MA FORD 9 FLUTE $1,167.59 21.81% $5.84
Test Details
Material 15-5 H900
Coating WTF
Hardness 39RC
Number of Parts 200
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $1,167.59
Cost Savings (%) 21.81%
Cost Savings Per Part $5.84
  Gorilla Mill Competitor
  GMHTCB12R7030WTF MA FORD 9 FLUTE
Tool RPMs 3,484 3,484
Parts Produced 23 11
Cycle Time (min) 11 11
IPR 0.0316 0.0316
SFM 455.82 455.82
Feed Rate (IPM) 110 110
Tools used to Complete Job 8.6957 18.1818
Machining Hours 36.6667 36.6667
Machining Costs $3,300.00 $3,300.00
Total Tool Cost $860.87 $2,000.00
Tool Change Cost $26.09 $54.55
Total Cost $4,186.96 $5,354.55
Cost Per Part $20.93 $26.77
  10-14-2024 GMHT12F6WTF Iscar Flash Line End Mill $1,035.81 0.61% $0.10
Test Details
Material 4140
Coating WTF
Hardness 15RC
Number of Parts 10,000
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $1,035.81
Cost Savings (%) 0.61%
Cost Savings Per Part $0.10
  Gorilla Mill Competitor
  GMHT12F6WTF Iscar Flash Line End Mill
Tool RPMs 7,500 9,168
Parts Produced 900 400
Cycle Time (min) 10 10
IPR 0.0233 0.0191
SFM 981.25 1,199.48
Feed Rate (IPM) 175 175
Tools used to Complete Job 11.1111 25
Machining Hours 1,666.6667 1,666.6667
Machining Costs $166,666.67 $166,666.67
Total Tool Cost $905.67 $1,710.00
Tool Change Cost $185.19 $416.67
Total Cost $167,757.53 $168,793.34
Cost Per Part $16.78 $16.88
  10-14-2024 GMHT12F5WTF Iscar Flash Line End Mill $972.12 0.58% $0.10
Test Details
Material 4140
Coating WTF
Hardness 15RC
Number of Parts 10,000
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $972.12
Cost Savings (%) 0.58%
Cost Savings Per Part $0.10
  Gorilla Mill Competitor
  GMHT12F5WTF Iscar Flash Line End Mill
Tool RPMs 9,168 9,168
Parts Produced 850 400
Cycle Time (min) 10 10
IPR 0.0191 0.0191
SFM 1,199.48 1,199.48
Feed Rate (IPM) 175 175
Tools used to Complete Job 11.7647 25
Machining Hours 1,666.6667 1,666.6667
Machining Costs $166,666.67 $166,666.67
Total Tool Cost $958.47 $1,710.00
Tool Change Cost $196.08 $416.67
Total Cost $167,821.22 $168,793.34
Cost Per Part $16.78 $16.88
  10-14-2024 GMHT12F5WTF 3 D TOOL $1,051.87 13.18% $3.51
Test Details
Material 17-4PH
Coating WTF
Hardness 34 to 38RC
Number of Parts 300
Tool Diameter 0.5
Test Date 10-14-2024
Cost Savings ($) $1,051.87
Cost Savings (%) 13.18%
Cost Savings Per Part $3.51
  Gorilla Mill Competitor
  GMHT12F5WTF 3 D TOOL
Tool RPMs 8,404 8,404
Parts Produced 32 10
Cycle Time (min) 15 15
IPR 0.0178 0.0178
SFM 1,099.52 1,099.52
Feed Rate (IPM) 150 150
Tools used to Complete Job 9.375 30
Machining Hours 75 75
Machining Costs $6,000.00 $6,000.00
Total Tool Cost $853.13 $1,740.00
Tool Change Cost $75.00 $240.00
Total Cost $6,928.13 $7,980.00
Cost Per Part $23.09 $26.60
  10-14-2024 GMRF38R4030WTF Emuge – 3939L.037020 $35,343.75 29.83% $23.56
Test Details
Material 718 Inconel
Coating WTF
Number of Parts 1,500
Tool Diameter 0.375
Test Date 10-14-2024
Cost Savings ($) $35,343.75
Cost Savings (%) 29.83%
Cost Savings Per Part $23.56
  Gorilla Mill Competitor
  GMRF38R4030WTF Emuge – 3939L.037020
Tool RPMs 1,600 960
Parts Produced 44 16
Cycle Time (min) 32 45
IPR 0.004 0.0021
SFM 157 94.2
Feed Rate (IPM) 6.4 2
Tools used to Complete Job 34.0909 93.75
Machining Hours 800 1,125
Machining Costs $80,000.00 $112,500.00
Total Tool Cost $2,556.82 $4,406.25
Tool Change Cost $568.18 $1,562.50
Total Cost $83,125.00 $118,468.75
Cost Per Part $55.42 $78.98
  10-10-2024 31845 iSCAR $263.48 40.55% $1.88
Test Details
Material 304SS
Coating WTF
Number of Parts 140
Tool Diameter 0.5
Test Date 10-10-2024
Cost Savings ($) $263.48
Cost Savings (%) 40.55%
Cost Savings Per Part $1.88
  Gorilla Mill Competitor
  31845 iSCAR
Tool RPMs 3,700 3,700
Parts Produced 175 80
Cycle Time (min) 1.3 2
IPR 0.0324 0.0189
SFM 484.08 484.08
Feed Rate (IPM) 120 70
Tools used to Complete Job 0.8 1.75
Machining Hours 3.0333 4.6667
Machining Costs $303.33 $466.67
Total Tool Cost $69.70 $154.00
Tool Change Cost $13.33 $29.17
Total Cost $386.36 $649.84
Cost Per Part $2.76 $4.64
  10-03-2024 31357 GMHT12RLH5015WTF GARR 1/2" $94.37 8.95% $4.72
Test Details
Material 304SS
Coating WTF
Number of Parts 20
Tool Diameter 0.5
Test Date 10-03-2024
Cost Savings ($) $94.37
Cost Savings (%) 8.95%
Cost Savings Per Part $4.72
  Gorilla Mill Competitor
  31357 GMHT12RLH5015WTF GARR 1/2"
Tool RPMs 4,011 4,500
Parts Produced 11 5
Cycle Time (min) 30 30
IPR 0.0137 0.0189
SFM 524.77 588.75
Feed Rate (IPM) 55 85
Tools used to Complete Job 1.8182 4
Machining Hours 10 10
Machining Costs $750.00 $750.00
Total Tool Cost $187.62 $254.72
Tool Change Cost $22.73 $50.00
Total Cost $960.35 $1,054.72
Cost Per Part $48.02 $52.74
  10-01-2024 SPED0373DCWTF SPED0370 $193,700.00 66.22% $745.00
Test Details
Material Inconel 718
Coating WTF
Hardness 28
Number of Parts 260
Tool Diameter 0.25
Test Date 10-01-2024
Cost Savings ($) $193,700.00
Cost Savings (%) 66.22%
Cost Savings Per Part $745.00
  Gorilla Mill Competitor
  SPED0373DCWTF SPED0370
Tool RPMs 3,550 3,550
Parts Produced 2 1
Cycle Time (min) 25 25
IPR 0.0051 0.0051
SFM 232.23 232.23
Feed Rate (IPM) 18 18
Tools used to Complete Job 130 260
Machining Hours 108.3333 108.3333
Machining Costs $19,500.00 $19,500.00
Total Tool Cost $71,500.00 $257,400.00
Tool Change Cost $7,800.00 $15,600.00
Total Cost $98,800.00 $292,500.00
Cost Per Part $380.00 $1,125.00
  09-20-2024 C0294-REV082124 Lug Cutter OD Tool Lug Cutter $4,433.33 1.77% $0.22
Test Details
Material 4140
Coating GMX35
Hardness 38
Number of Parts 20,000
Tool Diameter 0.5
Test Date 09-20-2024
Cost Savings ($) $4,433.33
Cost Savings (%) 1.77%
Cost Savings Per Part $0.22
  Gorilla Mill Competitor
  C0294-REV082124 Lug Cutter OD Tool Lug Cutter
Tool RPMs 3,438 2,292
Parts Produced 300 200
Cycle Time (min) 4 4
IPR 0.0093 0.0131
SFM 449.81 299.87
Feed Rate (IPM) 32 30
Tools used to Complete Job 66.6667 100
Machining Hours 1,333.3333 1,333.3333
Machining Costs $240,000.00 $240,000.00
Total Tool Cost $4,066.67 $7,500.00
Tool Change Cost $2,000.00 $3,000.00
Total Cost $246,066.67 $250,500.00
Cost Per Part $12.30 $12.53
  09-15-2024 GMHTCB58FHL6WTF 4SE1000IS150A Kennametal $18,916.66 57.47% $189.17
Test Details
Material A286
Coating WTF
Hardness 28
Number of Parts 100
Tool Diameter 0.625
Test Date 09-15-2024
Cost Savings ($) $18,916.66
Cost Savings (%) 57.47%
Cost Savings Per Part $189.17
  Gorilla Mill Competitor
  GMHTCB58FHL6WTF 4SE1000IS150A Kennametal
Tool RPMs 1,222 382
Parts Produced 5 2
Cycle Time (min) 32 40
IPR 0.0229 0.0118
SFM 199.85 99.96
Feed Rate (IPM) 28 4.5
Tools used to Complete Job 20 50
Machining Hours 53.3333 66.6667
Machining Costs $10,666.67 $13,333.33
Total Tool Cost $3,000.00 $18,750.00
Tool Change Cost $333.33 $833.33
Total Cost $14,000.00 $32,916.66
Cost Per Part $140.00 $329.17
  08-26-2024 32021 GMHT12R7030WTF Helical $9,858.30 95.02% $39.43
Test Details
Material TI6AL4V
Coating WTF
Number of Parts 250
Tool Diameter 0.5
Test Date 08-26-2024
Cost Savings ($) $9,858.30
Cost Savings (%) 95.02%
Cost Savings Per Part $39.43
  Gorilla Mill Competitor
  32021 GMHT12R7030WTF Helical
Tool RPMs 2,292 1,500
Parts Produced 250 2
Cycle Time (min) 1 1
IPR 0.0198 0.0433
SFM 299.87 196.25
Feed Rate (IPM) 45.48 65
Tools used to Complete Job 1 125
Machining Hours 4.1667 4.1667
Machining Costs $416.67 $416.67
Total Tool Cost $83.36 $7,875.00
Tool Change Cost $16.67 $2,083.33
Total Cost $516.70 $10,375.00
Cost Per Part $2.07 $41.50
  01-10-2024 SPED0370UCREVA SPED0370 Turbogrind $260,833.33 4.72% $2.61
Test Details
Material Incoenl 718
Coating uncoated
Hardness 28-32
Number of Parts 100,000
Tool Diameter 0.25
Test Date 01-10-2024
Cost Savings ($) $260,833.33
Cost Savings (%) 4.72%
Cost Savings Per Part $2.61
  Gorilla Mill Competitor
  SPED0370UCREVA SPED0370 Turbogrind
Tool RPMs 3,524 3,524
Parts Produced 6 4
Cycle Time (min) 16 16
IPR 0.0079 0.0079
SFM 230.53 230.53
Feed Rate (IPM) 28 28
Tools used to Complete Job 16,666.6667 25,000
Machining Hours 26,666.6667 26,666.6667
Machining Costs $4,800,000.00 $4,800,000.00
Total Tool Cost $214,166.67 $350,000.00
Tool Change Cost $250,000.00 $375,000.00
Total Cost $5,264,166.67 $5,525,000.00
Cost Per Part $52.64 $55.25