| |
07-08-2026 |
32540 |
Walter 8416934 and Imco 63954 |
$17,828.57 |
29.71% |
$24.76 |
| Test Details |
| Material |
Inconel 625 |
| Coating |
WTF |
| Number of Parts |
720 |
| Tool Diameter |
0.5 |
| Test Date |
07-08-2026 |
| Cost Savings ($) |
$17,828.57 |
| Cost Savings (%) |
29.71% |
| Cost Savings Per Part |
$24.76 |
| |
Gorilla Mill |
Competitor |
| |
32540 |
Walter 8416934 and Imco 63954 |
| Tool RPMs |
1,350 |
1,350 |
| Parts Produced |
7 |
3 |
| Cycle Time (min) |
30 |
30 |
| IPR |
0.0415 |
0.0415 |
| SFM |
176.63 |
176.63 |
| Feed Rate (IPM) |
56 |
56 |
| Tools used to Complete Job |
102.8571 |
240 |
| Machining Hours |
360 |
360 |
| Machining Costs |
$28,800.00 |
$28,800.00 |
| Total Tool Cost |
$13,371.43 |
$31,200.00 |
| Tool Change Cost |
$0.00 |
$0.00 |
| Total Cost |
$42,171.43 |
$60,000.00 |
| Cost Per Part |
$58.57 |
$83.33 |
|
| |
05-13-2026 |
GMHT12R9060WTF |
GMHT12R7060WTF |
$33,968.00 |
18.18% |
$5.66 |
| Test Details |
| Material |
Ni-Hard |
| Coating |
WTF |
| Hardness |
65 |
| Number of Parts |
6,000 |
| Tool Diameter |
0.5 |
| Test Date |
05-13-2026 |
| Cost Savings ($) |
$33,968.00 |
| Cost Savings (%) |
18.18% |
| Cost Savings Per Part |
$5.66 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12R9060WTF |
GMHT12R7060WTF |
| Tool RPMs |
2,598 |
2,598 |
| Parts Produced |
30 |
12 |
| Cycle Time (min) |
10 |
10 |
| IPR |
0.0096 |
0.0096 |
| SFM |
339.91 |
339.91 |
| Feed Rate (IPM) |
25 |
25 |
| Tools used to Complete Job |
200 |
500 |
| Machining Hours |
1,000 |
1,000 |
| Machining Costs |
$125,000.00 |
$125,000.00 |
| Total Tool Cost |
$25,772.00 |
$56,615.00 |
| Tool Change Cost |
$2,083.33 |
$5,208.33 |
| Total Cost |
$152,855.33 |
$186,823.33 |
| Cost Per Part |
$25.48 |
$31.14 |
|
| |
05-12-2026 |
GMHT38RS5060WTF |
OSGVMG |
$323,370.00 |
47.60% |
$26.95 |
| Test Details |
| Material |
Forged 718 inco |
| Number of Parts |
12,000 |
| Tool Diameter |
0.375 |
| Test Date |
05-12-2026 |
| Cost Savings ($) |
$323,370.00 |
| Cost Savings (%) |
47.60% |
| Cost Savings Per Part |
$26.95 |
| |
Gorilla Mill |
Competitor |
| |
GMHT38RS5060WTF |
OSGVMG |
| Tool RPMs |
600 |
600 |
| Parts Produced |
4 |
1 |
| Cycle Time (min) |
7.5 |
7.5 |
| IPR |
0.005 |
0.005 |
| SFM |
58.88 |
58.88 |
| Feed Rate (IPM) |
3 |
3 |
| Tools used to Complete Job |
3,000 |
12,000 |
| Machining Hours |
1,500 |
1,500 |
| Machining Costs |
$187,500.00 |
$187,500.00 |
| Total Tool Cost |
$137,220.00 |
$366,840.00 |
| Tool Change Cost |
$31,250.00 |
$125,000.00 |
| Total Cost |
$355,970.00 |
$679,340.00 |
| Cost Per Part |
$29.66 |
$56.61 |
|
| |
05-12-2026 |
GMHT58FHL5WTF |
OSGVMG |
$194,773.34 |
31.49% |
$16.23 |
| Test Details |
| Material |
Forged 718 inco |
| Coating |
WTF |
| Number of Parts |
12,000 |
| Tool Diameter |
0.625 |
| Test Date |
05-12-2026 |
| Cost Savings ($) |
$194,773.34 |
| Cost Savings (%) |
31.49% |
| Cost Savings Per Part |
$16.23 |
| |
Gorilla Mill |
Competitor |
| |
GMHT58FHL5WTF |
OSGVMG |
| Tool RPMs |
600 |
600 |
| Parts Produced |
6 |
3 |
| Cycle Time (min) |
7.5 |
7.5 |
| IPR |
0.0133 |
0.0133 |
| SFM |
98.13 |
98.13 |
| Feed Rate (IPM) |
8 |
8 |
| Tools used to Complete Job |
2,000 |
4,000 |
| Machining Hours |
1,500 |
1,500 |
| Machining Costs |
$187,500.00 |
$187,500.00 |
| Total Tool Cost |
$215,340.00 |
$389,280.00 |
| Tool Change Cost |
$20,833.33 |
$41,666.67 |
| Total Cost |
$423,673.33 |
$618,446.67 |
| Cost Per Part |
$35.31 |
$51.54 |
|
| |
05-07-2026 |
31363 |
Kennametal |
$891.56 |
1.48% |
$0.28 |
| Test Details |
| Material |
Cobalt Chrome |
| Coating |
WTF |
| Number of Parts |
3,200 |
| Tool Diameter |
0.5 |
| Test Date |
05-07-2026 |
| Cost Savings ($) |
$891.56 |
| Cost Savings (%) |
1.48% |
| Cost Savings Per Part |
$0.28 |
| |
Gorilla Mill |
Competitor |
| |
31363 |
Kennametal |
| Tool RPMs |
1,650 |
1,650 |
| Parts Produced |
16 |
12 |
| Cycle Time (min) |
8 |
8 |
| IPR |
0.0048 |
0.0048 |
| SFM |
215.88 |
215.88 |
| Feed Rate (IPM) |
8 |
8 |
| Tools used to Complete Job |
200 |
266.6667 |
| Machining Hours |
426.6667 |
426.6667 |
| Machining Costs |
$37,546.67 |
$37,546.67 |
| Total Tool Cost |
$20,504.00 |
$20,906.67 |
| Tool Change Cost |
$1,466.67 |
$1,955.56 |
| Total Cost |
$59,517.34 |
$60,408.90 |
| Cost Per Part |
$18.60 |
$18.88 |
|
| |
01-27-2026 |
31387 |
SGS 32614 |
$1,579.10 |
23.50% |
$1.58 |
| Test Details |
| Material |
4340 |
| Number of Parts |
1,000 |
| Tool Diameter |
0.25 |
| Test Date |
01-27-2026 |
| Cost Savings ($) |
$1,579.10 |
| Cost Savings (%) |
23.50% |
| Cost Savings Per Part |
$1.58 |
| |
Gorilla Mill |
Competitor |
| |
31387 |
SGS 32614 |
| Tool RPMs |
2,900 |
2,900 |
| Parts Produced |
50 |
20 |
| Cycle Time (min) |
2 |
2 |
| IPR |
0.0069 |
0.0069 |
| SFM |
189.71 |
189.71 |
| Feed Rate (IPM) |
20 |
20 |
| Tools used to Complete Job |
20 |
50 |
| Machining Hours |
33.3333 |
33.3333 |
| Machining Costs |
$4,166.67 |
$4,166.67 |
| Total Tool Cost |
$764.40 |
$2,031.00 |
| Tool Change Cost |
$208.33 |
$520.83 |
| Total Cost |
$5,139.40 |
$6,718.50 |
| Cost Per Part |
$5.14 |
$6.72 |
|
| |
11-26-2025 |
RGDMC38B2WTF |
GMS2 |
$156.11 |
30.68% |
$156.11 |
| Test Details |
| Material |
718 Inconel |
| Coating |
WTF |
| Number of Parts |
1 |
| Tool Diameter |
0.375 |
| Test Date |
11-26-2025 |
| Cost Savings ($) |
$156.11 |
| Cost Savings (%) |
30.68% |
| Cost Savings Per Part |
$156.11 |
| |
Gorilla Mill |
Competitor |
| |
RGDMC38B2WTF |
GMS2 |
| Tool RPMs |
1,800 |
1,100 |
| Parts Produced |
0.2 |
0.14 |
| Cycle Time (min) |
20 |
26 |
| IPR |
0.0056 |
0.0055 |
| SFM |
176.63 |
107.94 |
| Feed Rate (IPM) |
10 |
6 |
| Tools used to Complete Job |
5 |
7.1429 |
| Machining Hours |
0.3333 |
0.4333 |
| Machining Costs |
$50.00 |
$65.00 |
| Total Tool Cost |
$215.25 |
$318.86 |
| Tool Change Cost |
$87.50 |
$125.00 |
| Total Cost |
$352.75 |
$508.86 |
| Cost Per Part |
$352.75 |
$508.86 |
|
| |
11-11-2025 |
GMHT58FHL5WTF |
OSGVMG |
$8,901.02 |
11.92% |
$13.25 |
| Test Details |
| Material |
Forged 718 inco |
| Coating |
WTF |
| Number of Parts |
672 |
| Tool Diameter |
0.625 |
| Test Date |
11-11-2025 |
| Cost Savings ($) |
$8,901.02 |
| Cost Savings (%) |
11.92% |
| Cost Savings Per Part |
$13.25 |
| |
Gorilla Mill |
Competitor |
| |
GMHT58FHL5WTF |
OSGVMG |
| Tool RPMs |
600 |
600 |
| Parts Produced |
6 |
3 |
| Cycle Time (min) |
45 |
45 |
| IPR |
0.0133 |
0.0133 |
| SFM |
98.13 |
98.13 |
| Feed Rate (IPM) |
8 |
8 |
| Tools used to Complete Job |
112 |
224 |
| Machining Hours |
504 |
504 |
| Machining Costs |
$50,400.00 |
$50,400.00 |
| Total Tool Cost |
$14,432.32 |
$22,400.00 |
| Tool Change Cost |
$933.33 |
$1,866.67 |
| Total Cost |
$65,765.65 |
$74,666.67 |
| Cost Per Part |
$97.87 |
$111.11 |
|
| |
11-11-2025 |
GMHT58FHL5WTF |
OSGVMG |
$2,611.69 |
3.50% |
$3.89 |
| Test Details |
| Material |
Forged 718 inco |
| Coating |
WTF |
| Number of Parts |
672 |
| Tool Diameter |
0.625 |
| Test Date |
11-11-2025 |
| Cost Savings ($) |
$2,611.69 |
| Cost Savings (%) |
3.50% |
| Cost Savings Per Part |
$3.89 |
| |
Gorilla Mill |
Competitor |
| |
GMHT58FHL5WTF |
OSGVMG |
| Tool RPMs |
600 |
600 |
| Parts Produced |
5 |
3 |
| Cycle Time (min) |
45 |
45 |
| IPR |
0.0133 |
0.0133 |
| SFM |
98.13 |
98.13 |
| Feed Rate (IPM) |
8 |
8 |
| Tools used to Complete Job |
134.4 |
224 |
| Machining Hours |
504 |
504 |
| Machining Costs |
$50,400.00 |
$50,400.00 |
| Total Tool Cost |
$20,534.98 |
$22,400.00 |
| Tool Change Cost |
$1,120.00 |
$1,866.67 |
| Total Cost |
$72,054.98 |
$74,666.67 |
| Cost Per Part |
$107.22 |
$111.11 |
|
| |
10-27-2025 |
30278 |
Seco |
$5,658.16 |
54.32% |
$5.66 |
| Test Details |
| Material |
4240 |
| Coating |
GMS2 |
| Number of Parts |
1,000 |
| Tool Diameter |
0.25 |
| Test Date |
10-27-2025 |
| Cost Savings ($) |
$5,658.16 |
| Cost Savings (%) |
54.32% |
| Cost Savings Per Part |
$5.66 |
| |
Gorilla Mill |
Competitor |
| |
30278 |
Seco |
| Tool RPMs |
7,162 |
3,000 |
| Parts Produced |
40 |
20 |
| Cycle Time (min) |
1.71 |
3 |
| IPR |
0.0049 |
0.0067 |
| SFM |
468.51 |
196.25 |
| Feed Rate (IPM) |
35 |
20 |
| Tools used to Complete Job |
25 |
50 |
| Machining Hours |
28.5 |
50 |
| Machining Costs |
$3,562.50 |
$6,250.00 |
| Total Tool Cost |
$935.25 |
$3,645.50 |
| Tool Change Cost |
$260.42 |
$520.83 |
| Total Cost |
$4,758.17 |
$10,416.33 |
| Cost Per Part |
$4.76 |
$10.42 |
|
| |
07-01-2025 |
GMHT12R5015 |
Ceratizit |
$10,302.46 |
9.54% |
$0.61 |
| Test Details |
| Material |
1215 |
| Coating |
GMS2 |
| Number of Parts |
17,000 |
| Tool Diameter |
0.5 |
| Test Date |
07-01-2025 |
| Cost Savings ($) |
$10,302.46 |
| Cost Savings (%) |
9.54% |
| Cost Savings Per Part |
$0.61 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12R5015 |
Ceratizit |
| Tool RPMs |
4,202 |
3,629 |
| Parts Produced |
1,400 |
800 |
| Cycle Time (min) |
4.55 |
5 |
| IPR |
0.016 |
0.016 |
| SFM |
500 |
475 |
| Feed Rate (IPM) |
67 |
58 |
| Tools used to Complete Job |
12.1429 |
21.25 |
| Machining Hours |
1,289.1667 |
1,416.6667 |
| Machining Costs |
$96,687.50 |
$106,250.00 |
| Total Tool Cost |
$910.71 |
$1,593.75 |
| Tool Change Cost |
$75.89 |
$132.81 |
| Total Cost |
$97,674.10 |
$107,976.56 |
| Cost Per Part |
$5.75 |
$6.35 |
|
| |
06-24-2025 |
GMHTCB34RLH6060WTF |
Helical |
$22,835.50 |
45.45% |
$45.67 |
| Test Details |
| Material |
15-5 |
| Coating |
WTF |
| Hardness |
43HRC |
| Number of Parts |
500 |
| Tool Diameter |
0.75 |
| Test Date |
06-24-2025 |
| Cost Savings ($) |
$22,835.50 |
| Cost Savings (%) |
45.45% |
| Cost Savings Per Part |
$45.67 |
| |
Gorilla Mill |
Competitor |
| |
GMHTCB34RLH6060WTF |
Helical |
| Tool RPMs |
2,705 |
2,705 |
| Parts Produced |
30 |
30 |
| Cycle Time (min) |
15 |
30 |
| IPR |
0.0765 |
0.0396 |
| SFM |
530.86 |
530.86 |
| Feed Rate (IPM) |
207 |
107 |
| Tools used to Complete Job |
16.6667 |
16.6667 |
| Machining Hours |
125 |
250 |
| Machining Costs |
$21,875.00 |
$43,750.00 |
| Total Tool Cost |
$5,486.17 |
$6,446.67 |
| Tool Change Cost |
$48.61 |
$48.61 |
| Total Cost |
$27,409.78 |
$50,245.28 |
| Cost Per Part |
$54.82 |
$100.49 |
|
| |
04-21-2025 |
8mm high feed |
Sandvik 5742544 |
$468.88 |
5.67% |
$15.63 |
| Test Details |
| Material |
titanium |
| Coating |
WTF |
| Number of Parts |
30 |
| Tool Diameter |
0.3149 |
| Test Date |
04-21-2025 |
| Cost Savings ($) |
$468.88 |
| Cost Savings (%) |
5.67% |
| Cost Savings Per Part |
$15.63 |
| |
Gorilla Mill |
Competitor |
| |
8mm high feed |
Sandvik 5742544 |
| Tool RPMs |
2,730 |
2,730 |
| Parts Produced |
6 |
4 |
| Cycle Time (min) |
120 |
120 |
| IPR |
0.024 |
0.024 |
| SFM |
224.95 |
224.95 |
| Feed Rate (IPM) |
65.5 |
65.5 |
| Tools used to Complete Job |
5 |
7.5 |
| Machining Hours |
60 |
60 |
| Machining Costs |
$7,500.00 |
$7,500.00 |
| Total Tool Cost |
$255.80 |
$698.63 |
| Tool Change Cost |
$52.08 |
$78.13 |
| Total Cost |
$7,807.88 |
$8,276.76 |
| Cost Per Part |
$260.26 |
$275.89 |
|
| |
04-19-2025 |
00568 |
Many broke |
$2,797.62 |
74.60% |
$27.98 |
| Test Details |
| Material |
4140 |
| Coating |
WTF |
| Hardness |
43 |
| Number of Parts |
100 |
| Tool Diameter |
0.25 |
| Test Date |
04-19-2025 |
| Cost Savings ($) |
$2,797.62 |
| Cost Savings (%) |
74.60% |
| Cost Savings Per Part |
$27.98 |
| |
Gorilla Mill |
Competitor |
| |
00568 |
Many broke |
| Tool RPMs |
8,000 |
4,500 |
| Parts Produced |
14 |
2 |
| Cycle Time (min) |
2 |
4 |
| IPR |
0.0088 |
0.0078 |
| SFM |
523.33 |
294.38 |
| Feed Rate (IPM) |
70 |
35 |
| Tools used to Complete Job |
7.1429 |
50 |
| Machining Hours |
3.3333 |
6.6667 |
| Machining Costs |
$333.33 |
$666.67 |
| Total Tool Cost |
$500.00 |
$2,250.00 |
| Tool Change Cost |
$119.05 |
$833.33 |
| Total Cost |
$952.38 |
$3,750.00 |
| Cost Per Part |
$9.52 |
$37.50 |
|
| |
04-17-2025 |
00678 |
Kennametal |
$437.99 |
52.43% |
$219.00 |
| Test Details |
| Material |
6AL4V |
| Coating |
WTF |
| Hardness |
- |
| Number of Parts |
2 |
| Tool Diameter |
0.75 |
| Test Date |
04-17-2025 |
| Cost Savings ($) |
$437.99 |
| Cost Savings (%) |
52.43% |
| Cost Savings Per Part |
$219.00 |
| |
Gorilla Mill |
Competitor |
| |
00678 |
Kennametal |
| Tool RPMs |
1,528 |
1,000 |
| Parts Produced |
2 |
1 |
| Cycle Time (min) |
35 |
60 |
| IPR |
0.0229 |
0.01 |
| SFM |
299.87 |
196.25 |
| Feed Rate (IPM) |
35 |
10 |
| Tools used to Complete Job |
1 |
2 |
| Machining Hours |
1.1667 |
2 |
| Machining Costs |
$116.67 |
$200.00 |
| Total Tool Cost |
$264.00 |
$602.00 |
| Tool Change Cost |
$16.67 |
$33.33 |
| Total Cost |
$397.34 |
$835.33 |
| Cost Per Part |
$198.67 |
$417.67 |
|
| |
04-07-2025 |
31539 |
MA Ford 37030 |
$2,628.60 |
16.85% |
$26.29 |
| Test Details |
| Material |
65-45-12 ductile |
| Coating |
WTF |
| Number of Parts |
100 |
| Test Date |
04-07-2025 |
| Cost Savings ($) |
$2,628.60 |
| Cost Savings (%) |
16.85% |
| Cost Savings Per Part |
$26.29 |
| |
Gorilla Mill |
Competitor |
| |
31539 |
MA Ford 37030 |
| Tool RPMs |
5,921 |
5,921 |
| Parts Produced |
20 |
12 |
| Cycle Time (min) |
75 |
90 |
| IPR |
0.0439 |
0.027 |
| Feed Rate (IPM) |
260 |
160 |
| Tools used to Complete Job |
5 |
8.3333 |
| Machining Hours |
125 |
150 |
| Machining Costs |
$12,500.00 |
$15,000.00 |
| Total Tool Cost |
$425.50 |
$526.33 |
| Tool Change Cost |
$41.67 |
$69.44 |
| Total Cost |
$12,967.17 |
$15,595.77 |
| Cost Per Part |
$129.67 |
$155.96 |
|
| |
03-19-2025 |
10586 |
Garr Tool 50831 |
$1,258.98 |
60.44% |
$12.59 |
| Test Details |
| Coating |
GMX-35 |
| Hardness |
28 |
| Number of Parts |
100 |
| Tool Diameter |
0.625 |
| Test Date |
03-19-2025 |
| Cost Savings ($) |
$1,258.98 |
| Cost Savings (%) |
60.44% |
| Cost Savings Per Part |
$12.59 |
| |
Gorilla Mill |
Competitor |
| |
10586 |
Garr Tool 50831 |
| Tool RPMs |
3,900 |
3,900 |
| Parts Produced |
100 |
12 |
| Cycle Time (min) |
3 |
3 |
| IPR |
0.0338 |
0.0338 |
| SFM |
637.81 |
637.81 |
| Feed Rate (IPM) |
132 |
132 |
| Tools used to Complete Job |
1 |
8.3333 |
| Machining Hours |
5 |
5 |
| Machining Costs |
$625.00 |
$625.00 |
| Total Tool Cost |
$188.58 |
$1,371.17 |
| Tool Change Cost |
$10.42 |
$86.81 |
| Total Cost |
$824.00 |
$2,082.98 |
| Cost Per Part |
$8.24 |
$20.83 |
|
| |
01-15-2025 |
GMHT12RS9030WTF |
HLS122903 |
$500.00 |
0.33% |
$1.00 |
| Test Details |
| Material |
A286 |
| Coating |
WTF |
| Number of Parts |
500 |
| Tool Diameter |
0.5 |
| Test Date |
01-15-2025 |
| Cost Savings ($) |
$500.00 |
| Cost Savings (%) |
0.33% |
| Cost Savings Per Part |
$1.00 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12RS9030WTF |
HLS122903 |
| Tool RPMs |
920 |
920 |
| Parts Produced |
2 |
2 |
| Cycle Time (min) |
153 |
153 |
| IPR |
0.04 |
0.04 |
| SFM |
120.37 |
120.37 |
| Feed Rate (IPM) |
36.8 |
36.8 |
| Tools used to Complete Job |
250 |
250 |
| Machining Hours |
1,275 |
1,275 |
| Machining Costs |
$127,500.00 |
$127,500.00 |
| Total Tool Cost |
$17,750.00 |
$18,250.00 |
| Tool Change Cost |
$4,166.67 |
$4,166.67 |
| Total Cost |
$149,416.67 |
$149,916.67 |
| Cost Per Part |
$298.83 |
$299.83 |
|
| |
01-15-2025 |
32102 |
HLS87324 |
$386.25 |
1.86% |
$0.77 |
| Test Details |
| Material |
A286 |
| Coating |
WTF |
| Number of Parts |
500 |
| Tool Diameter |
0.25 |
| Test Date |
01-15-2025 |
| Cost Savings ($) |
$386.25 |
| Cost Savings (%) |
1.86% |
| Cost Savings Per Part |
$0.77 |
| |
Gorilla Mill |
Competitor |
| |
32102 |
HLS87324 |
| Tool RPMs |
1,018 |
1,018 |
| Parts Produced |
4 |
4 |
| Cycle Time (min) |
15 |
15 |
| IPR |
0.0206 |
0.0206 |
| SFM |
66.59 |
66.59 |
| Feed Rate (IPM) |
21 |
21 |
| Tools used to Complete Job |
125 |
125 |
| Machining Hours |
125 |
125 |
| Machining Costs |
$12,500.00 |
$12,500.00 |
| Total Tool Cost |
$5,782.50 |
$6,168.75 |
| Tool Change Cost |
$2,083.33 |
$2,083.33 |
| Total Cost |
$20,365.83 |
$20,752.08 |
| Cost Per Part |
$40.73 |
$41.50 |
|
| |
01-15-2025 |
32040 |
HLS84474 |
$1,634.17 |
8.71% |
$3.27 |
| Test Details |
| Material |
A286 |
| Coating |
WTF |
| Number of Parts |
500 |
| Tool Diameter |
0.25 |
| Test Date |
01-15-2025 |
| Cost Savings ($) |
$1,634.17 |
| Cost Savings (%) |
8.71% |
| Cost Savings Per Part |
$3.27 |
| |
Gorilla Mill |
Competitor |
| |
32040 |
HLS84474 |
| Tool RPMs |
2,292 |
2,292 |
| Parts Produced |
6 |
6 |
| Cycle Time (min) |
16 |
16 |
| IPR |
0.007 |
0.007 |
| SFM |
149.94 |
149.94 |
| Feed Rate (IPM) |
16 |
16 |
| Tools used to Complete Job |
83.3333 |
83.3333 |
| Machining Hours |
133.3333 |
133.3333 |
| Machining Costs |
$13,333.33 |
$13,333.33 |
| Total Tool Cost |
$2,412.50 |
$4,046.67 |
| Tool Change Cost |
$1,388.89 |
$1,388.89 |
| Total Cost |
$17,134.72 |
$18,768.89 |
| Cost Per Part |
$34.27 |
$37.54 |
|
| |
01-08-2025 |
31453 |
MA Ford 6 flute |
$14,895.84 |
63.27% |
$148.96 |
| Test Details |
| Material |
Monel 500 |
| Coating |
WTF |
| Number of Parts |
100 |
| Tool Diameter |
0.5 |
| Test Date |
01-08-2025 |
| Cost Savings ($) |
$14,895.84 |
| Cost Savings (%) |
63.27% |
| Cost Savings Per Part |
$148.96 |
| |
Gorilla Mill |
Competitor |
| |
31453 |
MA Ford 6 flute |
| Tool RPMs |
1,496 |
1,200 |
| Parts Produced |
2 |
1 |
| Cycle Time (min) |
15 |
60 |
| IPR |
0.008 |
0.0048 |
| SFM |
195.73 |
157 |
| Feed Rate (IPM) |
12 |
6 |
| Tools used to Complete Job |
50 |
100 |
| Machining Hours |
25 |
100 |
| Machining Costs |
$3,125.00 |
$12,500.00 |
| Total Tool Cost |
$5,000.00 |
$10,000.00 |
| Tool Change Cost |
$520.83 |
$1,041.67 |
| Total Cost |
$8,645.83 |
$23,541.67 |
| Cost Per Part |
$86.46 |
$235.42 |
|
| |
01-06-2025 |
32381 |
HSL81924 |
$318.75 |
0.39% |
$0.64 |
| Test Details |
| Material |
A286 |
| Coating |
WTF |
| Number of Parts |
500 |
| Tool Diameter |
0.5 |
| Test Date |
01-06-2025 |
| Cost Savings ($) |
$318.75 |
| Cost Savings (%) |
0.39% |
| Cost Savings Per Part |
$0.64 |
| |
Gorilla Mill |
Competitor |
| |
32381 |
HSL81924 |
| Tool RPMs |
1,146 |
1,146 |
| Parts Produced |
4 |
4 |
| Cycle Time (min) |
90 |
90 |
| IPR |
0.024 |
0.024 |
| SFM |
149.94 |
149.94 |
| Feed Rate (IPM) |
27.5 |
27.5 |
| Tools used to Complete Job |
125 |
125 |
| Machining Hours |
750 |
750 |
| Machining Costs |
$75,000.00 |
$75,000.00 |
| Total Tool Cost |
$4,997.50 |
$5,316.25 |
| Tool Change Cost |
$2,083.33 |
$2,083.33 |
| Total Cost |
$82,080.83 |
$82,399.58 |
| Cost Per Part |
$164.16 |
$164.80 |
|
| |
12-19-2024 |
GMHTCB12R5030 |
IST HP4500NR030 |
$2,367.21 |
30.69% |
$2.37 |
| Test Details |
| Material |
1018 |
| Coating |
GMS2 |
| Number of Parts |
1,000 |
| Tool Diameter |
0.5 |
| Test Date |
12-19-2024 |
| Cost Savings ($) |
$2,367.21 |
| Cost Savings (%) |
30.69% |
| Cost Savings Per Part |
$2.37 |
| |
Gorilla Mill |
Competitor |
| |
GMHTCB12R5030 |
IST HP4500NR030 |
| Tool RPMs |
5,730 |
3,438 |
| Parts Produced |
360 |
312 |
| Cycle Time (min) |
3.06 |
4.5 |
| IPR |
0.013 |
0.015 |
| SFM |
749.68 |
449.81 |
| Feed Rate (IPM) |
74.5 |
51.6 |
| Tools used to Complete Job |
2.7778 |
3.2051 |
| Machining Hours |
51 |
75 |
| Machining Costs |
$5,100.00 |
$7,500.00 |
| Total Tool Cost |
$200.58 |
$160.67 |
| Tool Change Cost |
$46.30 |
$53.42 |
| Total Cost |
$5,346.88 |
$7,714.09 |
| Cost Per Part |
$5.35 |
$7.71 |
|
| |
11-18-2024 |
40093 |
ATI 310170-Z5 |
$640.52 |
14.20% |
$2.14 |
| Test Details |
| Material |
1018 |
| Number of Parts |
300 |
| Tool Diameter |
0.75 |
| Test Date |
11-18-2024 |
| Cost Savings ($) |
$640.52 |
| Cost Savings (%) |
14.20% |
| Cost Savings Per Part |
$2.14 |
| |
Gorilla Mill |
Competitor |
| |
40093 |
ATI 310170-Z5 |
| Tool RPMs |
3,300 |
3,300 |
| Parts Produced |
300 |
40 |
| Cycle Time (min) |
7.32 |
7.32 |
| IPR |
0.0167 |
0.0167 |
| SFM |
647.63 |
647.63 |
| Feed Rate (IPM) |
55 |
55 |
| Tools used to Complete Job |
1 |
7.5 |
| Machining Hours |
36.6 |
36.6 |
| Machining Costs |
$3,660.00 |
$3,660.00 |
| Total Tool Cost |
$201.15 |
$787.50 |
| Tool Change Cost |
$8.33 |
$62.50 |
| Total Cost |
$3,869.48 |
$4,510.00 |
| Cost Per Part |
$12.90 |
$15.03 |
|
| |
11-11-2024 |
31343 |
Helical |
$1,446.29 |
34.09% |
$1.81 |
| Test Details |
| Material |
416R |
| Coating |
WTF |
| Hardness |
? |
| Number of Parts |
800 |
| Tool Diameter |
0.5 |
| Test Date |
11-11-2024 |
| Cost Savings ($) |
$1,446.29 |
| Cost Savings (%) |
34.09% |
| Cost Savings Per Part |
$1.81 |
| |
Gorilla Mill |
Competitor |
| |
31343 |
Helical |
| Tool RPMs |
4,011 |
3,000 |
| Parts Produced |
800 |
500 |
| Cycle Time (min) |
2 |
3 |
| IPR |
0.0202 |
0.0177 |
| SFM |
524.77 |
392.5 |
| Feed Rate (IPM) |
81 |
53 |
| Tools used to Complete Job |
1 |
1.6 |
| Machining Hours |
26.6667 |
40 |
| Machining Costs |
$2,666.67 |
$4,000.00 |
| Total Tool Cost |
$112.56 |
$137.00 |
| Tool Change Cost |
$16.67 |
$26.67 |
| Total Cost |
$2,795.90 |
$4,242.19 |
| Cost Per Part |
$3.49 |
$5.30 |
|
| |
11-11-2024 |
GMHT12RLH6030WTF |
XV5CB50034AQ MA Ford |
$8,400.00 |
28.83% |
$42.00 |
| Test Details |
| Material |
maraging 300 |
| Coating |
WTF |
| Hardness |
38 |
| Number of Parts |
200 |
| Tool Diameter |
0.5 |
| Test Date |
11-11-2024 |
| Cost Savings ($) |
$8,400.00 |
| Cost Savings (%) |
28.83% |
| Cost Savings Per Part |
$42.00 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12RLH6030WTF |
XV5CB50034AQ MA Ford |
| Tool RPMs |
3,056 |
1,910 |
| Parts Produced |
3 |
3 |
| Cycle Time (min) |
24 |
38 |
| IPR |
0.018 |
0.0126 |
| SFM |
399.83 |
249.89 |
| Feed Rate (IPM) |
55 |
24 |
| Tools used to Complete Job |
66.6667 |
66.6667 |
| Machining Hours |
80 |
126.6667 |
| Machining Costs |
$14,400.00 |
$22,800.00 |
| Total Tool Cost |
$5,333.33 |
$5,333.33 |
| Tool Change Cost |
$1,000.00 |
$1,000.00 |
| Total Cost |
$20,733.33 |
$29,133.33 |
| Cost Per Part |
$103.67 |
$145.67 |
|
| |
11-11-2024 |
GMHT14B6WTF |
XPB250 SuperMill |
$6,083.34 |
34.76% |
$60.83 |
| Test Details |
| Material |
Inconel 718 |
| Coating |
WTF |
| Hardness |
28 |
| Number of Parts |
100 |
| Tool Diameter |
0.25 |
| Test Date |
11-11-2024 |
| Cost Savings ($) |
$6,083.34 |
| Cost Savings (%) |
34.76% |
| Cost Savings Per Part |
$60.83 |
| |
Gorilla Mill |
Competitor |
| |
GMHT14B6WTF |
XPB250 SuperMill |
| Tool RPMs |
2,750 |
1,528 |
| Parts Produced |
2 |
1 |
| Cycle Time (min) |
28 |
40 |
| IPR |
0.0051 |
0.0043 |
| SFM |
179.9 |
99.96 |
| Feed Rate (IPM) |
14 |
6.5 |
| Tools used to Complete Job |
50 |
100 |
| Machining Hours |
46.6667 |
66.6667 |
| Machining Costs |
$9,333.33 |
$13,333.33 |
| Total Tool Cost |
$1,250.00 |
$2,500.00 |
| Tool Change Cost |
$833.33 |
$1,666.67 |
| Total Cost |
$11,416.66 |
$17,500.00 |
| Cost Per Part |
$114.17 |
$175.00 |
|
| |
11-11-2024 |
GMHT12RS7030WTF |
SGS# 36858 |
$575,000.00 |
57.79% |
$115.00 |
| Test Details |
| Material |
300 SS |
| Coating |
WTF |
| Hardness |
60 |
| Number of Parts |
5,000 |
| Tool Diameter |
0.5 |
| Test Date |
11-11-2024 |
| Cost Savings ($) |
$575,000.00 |
| Cost Savings (%) |
57.79% |
| Cost Savings Per Part |
$115.00 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12RS7030WTF |
SGS# 36858 |
| Tool RPMs |
1,528 |
764 |
| Parts Produced |
3 |
1 |
| Cycle Time (min) |
18 |
38 |
| IPR |
0.0262 |
0.0052 |
| SFM |
199.91 |
99.96 |
| Feed Rate (IPM) |
40 |
4 |
| Tools used to Complete Job |
1,666.6667 |
5,000 |
| Machining Hours |
1,500 |
3,166.6667 |
| Machining Costs |
$270,000.00 |
$570,000.00 |
| Total Tool Cost |
$125,000.00 |
$350,000.00 |
| Tool Change Cost |
$25,000.00 |
$75,000.00 |
| Total Cost |
$420,000.00 |
$995,000.00 |
| Cost Per Part |
$84.00 |
$199.00 |
|
| |
11-11-2024 |
GMHT12RS5030WTF |
SGS# 32575 |
$12,510.00 |
33.95% |
$12.51 |
| Test Details |
| Material |
17-4PH |
| Coating |
WTF |
| Hardness |
28-32 |
| Number of Parts |
1,000 |
| Tool Diameter |
0.5 |
| Test Date |
11-11-2024 |
| Cost Savings ($) |
$12,510.00 |
| Cost Savings (%) |
33.95% |
| Cost Savings Per Part |
$12.51 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12RS5030WTF |
SGS# 32575 |
| Tool RPMs |
3,820 |
2,674 |
| Parts Produced |
250 |
100 |
| Cycle Time (min) |
8 |
12 |
| IPR |
0.0113 |
0.0125 |
| SFM |
499.78 |
349.85 |
| Feed Rate (IPM) |
43 |
33.4 |
| Tools used to Complete Job |
4 |
10 |
| Machining Hours |
133.3333 |
200 |
| Machining Costs |
$24,000.00 |
$36,000.00 |
| Total Tool Cost |
$280.00 |
$700.00 |
| Tool Change Cost |
$60.00 |
$150.00 |
| Total Cost |
$24,340.00 |
$36,850.00 |
| Cost Per Part |
$24.34 |
$36.85 |
|
| |
11-11-2024 |
CEM12FS4DCM |
MSC# 58748872 |
$380.00 |
6.23% |
$0.19 |
| Test Details |
| Material |
wood composite |
| Coating |
Myria |
| Hardness |
32 |
| Number of Parts |
2,000 |
| Tool Diameter |
0.5 |
| Test Date |
11-11-2024 |
| Cost Savings ($) |
$380.00 |
| Cost Savings (%) |
6.23% |
| Cost Savings Per Part |
$0.19 |
| |
Gorilla Mill |
Competitor |
| |
CEM12FS4DCM |
MSC# 58748872 |
| Tool RPMs |
9,000 |
9,000 |
| Parts Produced |
500 |
200 |
| Cycle Time (min) |
2 |
2 |
| IPR |
0.0078 |
0.0078 |
| SFM |
1,177.5 |
1,177.5 |
| Feed Rate (IPM) |
70 |
70 |
| Tools used to Complete Job |
4 |
10 |
| Machining Hours |
66.6667 |
66.6667 |
| Machining Costs |
$5,333.33 |
$5,333.33 |
| Total Tool Cost |
$360.00 |
$700.00 |
| Tool Change Cost |
$26.67 |
$66.67 |
| Total Cost |
$5,720.00 |
$6,100.00 |
| Cost Per Part |
$2.86 |
$3.05 |
|
| |
11-01-2024 |
GMHT38RS5030WTF |
UCDE375J5BRB Kennametal |
$12,000.00 |
16.67% |
$24.00 |
| Test Details |
| Material |
17-4PH |
| Coating |
WTF |
| Hardness |
32 |
| Number of Parts |
500 |
| Tool Diameter |
0.375 |
| Test Date |
11-01-2024 |
| Cost Savings ($) |
$12,000.00 |
| Cost Savings (%) |
16.67% |
| Cost Savings Per Part |
$24.00 |
| |
Gorilla Mill |
Competitor |
| |
GMHT38RS5030WTF |
UCDE375J5BRB Kennametal |
| Tool RPMs |
6,112 |
4,075 |
| Parts Produced |
5 |
5 |
| Cycle Time (min) |
34 |
42 |
| IPR |
0.0123 |
0.0125 |
| SFM |
599.74 |
399.86 |
| Feed Rate (IPM) |
75 |
51 |
| Tools used to Complete Job |
100 |
100 |
| Machining Hours |
283.3333 |
350 |
| Machining Costs |
$51,000.00 |
$63,000.00 |
| Total Tool Cost |
$7,500.00 |
$7,500.00 |
| Tool Change Cost |
$1,500.00 |
$1,500.00 |
| Total Cost |
$60,000.00 |
$72,000.00 |
| Cost Per Part |
$120.00 |
$144.00 |
|
| |
10-30-2024 |
CEMR12C4 |
Morse 90689 |
$313.67 |
0.45% |
$0.16 |
| Test Details |
| Material |
4140 |
| Coating |
GMX-35 |
| Number of Parts |
2,000 |
| Tool Diameter |
0.5 |
| Test Date |
10-30-2024 |
| Cost Savings ($) |
$313.67 |
| Cost Savings (%) |
0.45% |
| Cost Savings Per Part |
$0.16 |
| |
Gorilla Mill |
Competitor |
| |
CEMR12C4 |
Morse 90689 |
| Tool RPMs |
3,500 |
3,500 |
| Parts Produced |
60 |
60 |
| Cycle Time (min) |
20 |
20 |
| IPR |
0.0043 |
0.0043 |
| SFM |
457.92 |
457.92 |
| Feed Rate (IPM) |
15 |
15 |
| Tools used to Complete Job |
33.3333 |
33.3333 |
| Machining Hours |
666.6667 |
666.6667 |
| Machining Costs |
$66,666.67 |
$66,666.67 |
| Total Tool Cost |
$2,182.00 |
$2,495.67 |
| Tool Change Cost |
$277.78 |
$277.78 |
| Total Cost |
$69,126.45 |
$69,440.12 |
| Cost Per Part |
$34.56 |
$34.72 |
|
| |
10-24-2024 |
GMTM12-20UN4FL |
Melin 1/2-20 Threadmill |
$1,716.62 |
19.66% |
$0.43 |
| Test Details |
| Material |
4340 |
| Coating |
GMX-35 |
| Number of Parts |
4,000 |
| Tool Diameter |
0.371 |
| Test Date |
10-24-2024 |
| Cost Savings ($) |
$1,716.62 |
| Cost Savings (%) |
19.66% |
| Cost Savings Per Part |
$0.43 |
| |
Gorilla Mill |
Competitor |
| |
GMTM12-20UN4FL |
Melin 1/2-20 Threadmill |
| Tool RPMs |
7,427 |
7,427 |
| Parts Produced |
130 |
130 |
| Cycle Time (min) |
0.35 |
0.35 |
| IPR |
0.0046 |
0.0046 |
| SFM |
721 |
721 |
| Feed Rate (IPM) |
34 |
34 |
| Tools used to Complete Job |
30.7692 |
30.7692 |
| Machining Hours |
23.3333 |
23.3333 |
| Machining Costs |
$2,333.33 |
$2,333.33 |
| Total Tool Cost |
$4,169.23 |
$5,885.85 |
| Tool Change Cost |
$512.82 |
$512.82 |
| Total Cost |
$7,015.38 |
$8,732.00 |
| Cost Per Part |
$1.75 |
$2.18 |
|
| |
10-21-2024 |
GMHTCB12R7030 |
Niagara 7 flute Chip Breaker |
$215.94 |
11.95% |
$1.44 |
| Test Details |
| Material |
304 Stainless Steel |
| Coating |
GMS2 |
| Number of Parts |
150 |
| Tool Diameter |
0.5 |
| Test Date |
10-21-2024 |
| Cost Savings ($) |
$215.94 |
| Cost Savings (%) |
11.95% |
| Cost Savings Per Part |
$1.44 |
| |
Gorilla Mill |
Competitor |
| |
GMHTCB12R7030 |
Niagara 7 flute Chip Breaker |
| Tool RPMs |
3,056 |
2,674 |
| Parts Produced |
40 |
35 |
| Cycle Time (min) |
7.35 |
8.33 |
| IPR |
0.0334 |
0.0337 |
| SFM |
399.83 |
349.85 |
| Feed Rate (IPM) |
102 |
90 |
| Tools used to Complete Job |
3.75 |
4.2857 |
| Machining Hours |
18.375 |
20.825 |
| Machining Costs |
$1,194.38 |
$1,353.63 |
| Total Tool Cost |
$356.25 |
$407.14 |
| Tool Change Cost |
$40.63 |
$46.43 |
| Total Cost |
$1,591.26 |
$1,807.20 |
| Cost Per Part |
$10.61 |
$12.05 |
|
| |
10-17-2024 |
32285 |
Ceratizits |
$167.06 |
6.40% |
$0.67 |
| Test Details |
| Material |
AR400 |
| Coating |
WTF |
| Hardness |
40rc |
| Number of Parts |
250 |
| Tool Diameter |
0.5 |
| Test Date |
10-17-2024 |
| Cost Savings ($) |
$167.06 |
| Cost Savings (%) |
6.40% |
| Cost Savings Per Part |
$0.67 |
| |
Gorilla Mill |
Competitor |
| |
32285 |
Ceratizits |
| Tool RPMs |
900 |
900 |
| Parts Produced |
48 |
24 |
| Cycle Time (min) |
4 |
4 |
| IPR |
0.0111 |
0.0078 |
| SFM |
117.75 |
117.75 |
| Feed Rate (IPM) |
10 |
7 |
| Tools used to Complete Job |
5.2083 |
10.4167 |
| Machining Hours |
16.6667 |
16.6667 |
| Machining Costs |
$1,666.67 |
$1,666.67 |
| Total Tool Cost |
$690.57 |
$770.83 |
| Tool Change Cost |
$86.81 |
$173.61 |
| Total Cost |
$2,444.05 |
$2,611.11 |
| Cost Per Part |
$9.78 |
$10.44 |
|
| |
10-17-2024 |
32279 GMHT12RS5030WTFWF |
GARR 1/2" |
$1,082.66 |
20.89% |
$21.65 |
| Test Details |
| Material |
Haynes 188 |
| Coating |
WTF |
| Number of Parts |
50 |
| Tool Diameter |
0.5 |
| Test Date |
10-17-2024 |
| Cost Savings ($) |
$1,082.66 |
| Cost Savings (%) |
20.89% |
| Cost Savings Per Part |
$21.65 |
| |
Gorilla Mill |
Competitor |
| |
32279 GMHT12RS5030WTFWF |
GARR 1/2" |
| Tool RPMs |
1,000 |
1,000 |
| Parts Produced |
2 |
1 |
| Cycle Time (min) |
18 |
18 |
| IPR |
0.004 |
0.004 |
| SFM |
130.83 |
130.83 |
| Feed Rate (IPM) |
4 |
4 |
| Tools used to Complete Job |
25 |
50 |
| Machining Hours |
15 |
15 |
| Machining Costs |
$1,500.00 |
$1,500.00 |
| Total Tool Cost |
$2,184.00 |
$2,850.00 |
| Tool Change Cost |
$416.67 |
$833.33 |
| Total Cost |
$4,100.67 |
$5,183.33 |
| Cost Per Part |
$82.01 |
$103.67 |
|
| |
10-14-2024 |
GMHTCB12R7030WTF |
MA FORD 9 FLUTE |
$1,167.59 |
21.81% |
$5.84 |
| Test Details |
| Material |
15-5 H900 |
| Coating |
WTF |
| Hardness |
39RC |
| Number of Parts |
200 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$1,167.59 |
| Cost Savings (%) |
21.81% |
| Cost Savings Per Part |
$5.84 |
| |
Gorilla Mill |
Competitor |
| |
GMHTCB12R7030WTF |
MA FORD 9 FLUTE |
| Tool RPMs |
3,484 |
3,484 |
| Parts Produced |
23 |
11 |
| Cycle Time (min) |
11 |
11 |
| IPR |
0.0316 |
0.0316 |
| SFM |
455.82 |
455.82 |
| Feed Rate (IPM) |
110 |
110 |
| Tools used to Complete Job |
8.6957 |
18.1818 |
| Machining Hours |
36.6667 |
36.6667 |
| Machining Costs |
$3,300.00 |
$3,300.00 |
| Total Tool Cost |
$860.87 |
$2,000.00 |
| Tool Change Cost |
$26.09 |
$54.55 |
| Total Cost |
$4,186.96 |
$5,354.55 |
| Cost Per Part |
$20.93 |
$26.77 |
|
| |
10-14-2024 |
B2GMHT12R7030 |
DuraMIll# 30571 |
$90,800.00 |
57.61% |
$22.70 |
| Test Details |
| Material |
Titanium |
| Coating |
GMS2 |
| Hardness |
32 |
| Number of Parts |
4,000 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$90,800.00 |
| Cost Savings (%) |
57.61% |
| Cost Savings Per Part |
$22.70 |
| |
Gorilla Mill |
Competitor |
| |
B2GMHT12R7030 |
DuraMIll# 30571 |
| Tool RPMs |
3,056 |
6,000 |
| Parts Produced |
32 |
16 |
| Cycle Time (min) |
14 |
34 |
| IPR |
0.0452 |
0.0083 |
| SFM |
399.83 |
785 |
| Feed Rate (IPM) |
138 |
50 |
| Tools used to Complete Job |
125 |
250 |
| Machining Hours |
933.3333 |
2,266.6667 |
| Machining Costs |
$56,000.00 |
$136,000.00 |
| Total Tool Cost |
$10,175.00 |
$20,350.00 |
| Tool Change Cost |
$625.00 |
$1,250.00 |
| Total Cost |
$66,800.00 |
$157,600.00 |
| Cost Per Part |
$16.70 |
$39.40 |
|
| |
10-14-2024 |
GMHT38FS6 |
Arch #64604 |
$351.72 |
36.17% |
$0.18 |
| Test Details |
| Material |
Titanium |
| Coating |
GMS2 |
| Number of Parts |
2,000 |
| Tool Diameter |
0.375 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$351.72 |
| Cost Savings (%) |
36.17% |
| Cost Savings Per Part |
$0.18 |
| |
Gorilla Mill |
Competitor |
| |
GMHT38FS6 |
Arch #64604 |
| Tool RPMs |
3,056 |
4,500 |
| Parts Produced |
1,600 |
800 |
| Cycle Time (min) |
0.24 |
0.37 |
| IPR |
0.0155 |
0.0067 |
| SFM |
299.87 |
441.56 |
| Feed Rate (IPM) |
47.5 |
30 |
| Tools used to Complete Job |
1.25 |
2.5 |
| Machining Hours |
8 |
12.3333 |
| Machining Costs |
$560.00 |
$863.33 |
| Total Tool Cost |
$46.20 |
$80.00 |
| Tool Change Cost |
$14.58 |
$29.17 |
| Total Cost |
$620.78 |
$972.50 |
| Cost Per Part |
$0.31 |
$0.49 |
|
| |
10-14-2024 |
GMHT12R7015 |
KENNAMETAL UCDE500J58RA |
$25,392.00 |
32.84% |
$21.16 |
| Test Details |
| Material |
Titanium |
| Coating |
GMS2 |
| Hardness |
Soft |
| Number of Parts |
1,200 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$25,392.00 |
| Cost Savings (%) |
32.84% |
| Cost Savings Per Part |
$21.16 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12R7015 |
KENNAMETAL UCDE500J58RA |
| Tool RPMs |
1,528 |
1,528 |
| Parts Produced |
2 |
1 |
| Cycle Time (min) |
2.35 |
3.29 |
| IPR |
0.0037 |
0.0026 |
| SFM |
199.91 |
199.91 |
| Feed Rate (IPM) |
5.6 |
4 |
| Tools used to Complete Job |
600 |
1,200 |
| Machining Hours |
47 |
65.8 |
| Machining Costs |
$4,230.00 |
$5,922.00 |
| Total Tool Cost |
$43,200.00 |
$62,400.00 |
| Tool Change Cost |
$4,500.00 |
$9,000.00 |
| Total Cost |
$51,930.00 |
$77,322.00 |
| Cost Per Part |
$43.27 |
$64.44 |
|
| |
10-14-2024 |
DMC12B2WTF |
OSG |
$17,187.50 |
48.89% |
$137.50 |
| Test Details |
| Coating |
WTF |
| Hardness |
60 HRc |
| Number of Parts |
125 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$17,187.50 |
| Cost Savings (%) |
48.89% |
| Cost Savings Per Part |
$137.50 |
| |
Gorilla Mill |
Competitor |
| |
DMC12B2WTF |
OSG |
| Tool RPMs |
6,100 |
6,100 |
| Parts Produced |
3 |
1 |
| Cycle Time (min) |
90 |
90 |
| IPR |
0.0123 |
0.0123 |
| SFM |
798.08 |
798.08 |
| Feed Rate (IPM) |
75 |
75 |
| Tools used to Complete Job |
41.6667 |
125 |
| Machining Hours |
187.5 |
187.5 |
| Machining Costs |
$14,062.50 |
$14,062.50 |
| Total Tool Cost |
$3,125.00 |
$18,750.00 |
| Tool Change Cost |
$781.25 |
$2,343.75 |
| Total Cost |
$17,968.75 |
$35,156.25 |
| Cost Per Part |
$143.75 |
$281.25 |
|
| |
10-14-2024 |
GMHTCB12R7030WTF |
MA FORD 9 FLUTE |
$1,167.59 |
21.81% |
$5.84 |
| Test Details |
| Material |
15-5 H900 |
| Coating |
WTF |
| Hardness |
39RC |
| Number of Parts |
200 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$1,167.59 |
| Cost Savings (%) |
21.81% |
| Cost Savings Per Part |
$5.84 |
| |
Gorilla Mill |
Competitor |
| |
GMHTCB12R7030WTF |
MA FORD 9 FLUTE |
| Tool RPMs |
3,484 |
3,484 |
| Parts Produced |
23 |
11 |
| Cycle Time (min) |
11 |
11 |
| IPR |
0.0316 |
0.0316 |
| SFM |
455.82 |
455.82 |
| Feed Rate (IPM) |
110 |
110 |
| Tools used to Complete Job |
8.6957 |
18.1818 |
| Machining Hours |
36.6667 |
36.6667 |
| Machining Costs |
$3,300.00 |
$3,300.00 |
| Total Tool Cost |
$860.87 |
$2,000.00 |
| Tool Change Cost |
$26.09 |
$54.55 |
| Total Cost |
$4,186.96 |
$5,354.55 |
| Cost Per Part |
$20.93 |
$26.77 |
|
| |
10-14-2024 |
GMHT12F6WTF |
Iscar Flash Line End Mill |
$1,035.81 |
0.61% |
$0.10 |
| Test Details |
| Material |
4140 |
| Coating |
WTF |
| Hardness |
15RC |
| Number of Parts |
10,000 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$1,035.81 |
| Cost Savings (%) |
0.61% |
| Cost Savings Per Part |
$0.10 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12F6WTF |
Iscar Flash Line End Mill |
| Tool RPMs |
7,500 |
9,168 |
| Parts Produced |
900 |
400 |
| Cycle Time (min) |
10 |
10 |
| IPR |
0.0233 |
0.0191 |
| SFM |
981.25 |
1,199.48 |
| Feed Rate (IPM) |
175 |
175 |
| Tools used to Complete Job |
11.1111 |
25 |
| Machining Hours |
1,666.6667 |
1,666.6667 |
| Machining Costs |
$166,666.67 |
$166,666.67 |
| Total Tool Cost |
$905.67 |
$1,710.00 |
| Tool Change Cost |
$185.19 |
$416.67 |
| Total Cost |
$167,757.53 |
$168,793.34 |
| Cost Per Part |
$16.78 |
$16.88 |
|
| |
10-14-2024 |
GMHT12F5WTF |
Iscar Flash Line End Mill |
$972.12 |
0.58% |
$0.10 |
| Test Details |
| Material |
4140 |
| Coating |
WTF |
| Hardness |
15RC |
| Number of Parts |
10,000 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$972.12 |
| Cost Savings (%) |
0.58% |
| Cost Savings Per Part |
$0.10 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12F5WTF |
Iscar Flash Line End Mill |
| Tool RPMs |
9,168 |
9,168 |
| Parts Produced |
850 |
400 |
| Cycle Time (min) |
10 |
10 |
| IPR |
0.0191 |
0.0191 |
| SFM |
1,199.48 |
1,199.48 |
| Feed Rate (IPM) |
175 |
175 |
| Tools used to Complete Job |
11.7647 |
25 |
| Machining Hours |
1,666.6667 |
1,666.6667 |
| Machining Costs |
$166,666.67 |
$166,666.67 |
| Total Tool Cost |
$958.47 |
$1,710.00 |
| Tool Change Cost |
$196.08 |
$416.67 |
| Total Cost |
$167,821.22 |
$168,793.34 |
| Cost Per Part |
$16.78 |
$16.88 |
|
| |
10-14-2024 |
GMHT12F5WTF |
3 D TOOL |
$1,051.87 |
13.18% |
$3.51 |
| Test Details |
| Material |
17-4PH |
| Coating |
WTF |
| Hardness |
34 to 38RC |
| Number of Parts |
300 |
| Tool Diameter |
0.5 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$1,051.87 |
| Cost Savings (%) |
13.18% |
| Cost Savings Per Part |
$3.51 |
| |
Gorilla Mill |
Competitor |
| |
GMHT12F5WTF |
3 D TOOL |
| Tool RPMs |
8,404 |
8,404 |
| Parts Produced |
32 |
10 |
| Cycle Time (min) |
15 |
15 |
| IPR |
0.0178 |
0.0178 |
| SFM |
1,099.52 |
1,099.52 |
| Feed Rate (IPM) |
150 |
150 |
| Tools used to Complete Job |
9.375 |
30 |
| Machining Hours |
75 |
75 |
| Machining Costs |
$6,000.00 |
$6,000.00 |
| Total Tool Cost |
$853.13 |
$1,740.00 |
| Tool Change Cost |
$75.00 |
$240.00 |
| Total Cost |
$6,928.13 |
$7,980.00 |
| Cost Per Part |
$23.09 |
$26.60 |
|
| |
10-14-2024 |
GMRF38R4030WTF |
Emuge – 3939L.037020 |
$35,343.75 |
29.83% |
$23.56 |
| Test Details |
| Material |
718 Inconel |
| Coating |
WTF |
| Number of Parts |
1,500 |
| Tool Diameter |
0.375 |
| Test Date |
10-14-2024 |
| Cost Savings ($) |
$35,343.75 |
| Cost Savings (%) |
29.83% |
| Cost Savings Per Part |
$23.56 |
| |
Gorilla Mill |
Competitor |
| |
GMRF38R4030WTF |
Emuge – 3939L.037020 |
| Tool RPMs |
1,600 |
960 |
| Parts Produced |
44 |
16 |
| Cycle Time (min) |
32 |
45 |
| IPR |
0.004 |
0.0021 |
| SFM |
157 |
94.2 |
| Feed Rate (IPM) |
6.4 |
2 |
| Tools used to Complete Job |
34.0909 |
93.75 |
| Machining Hours |
800 |
1,125 |
| Machining Costs |
$80,000.00 |
$112,500.00 |
| Total Tool Cost |
$2,556.82 |
$4,406.25 |
| Tool Change Cost |
$568.18 |
$1,562.50 |
| Total Cost |
$83,125.00 |
$118,468.75 |
| Cost Per Part |
$55.42 |
$78.98 |
|
| |
10-10-2024 |
31845 |
iSCAR |
$263.48 |
40.55% |
$1.88 |
| Test Details |
| Material |
304SS |
| Coating |
WTF |
| Number of Parts |
140 |
| Tool Diameter |
0.5 |
| Test Date |
10-10-2024 |
| Cost Savings ($) |
$263.48 |
| Cost Savings (%) |
40.55% |
| Cost Savings Per Part |
$1.88 |
| |
Gorilla Mill |
Competitor |
| |
31845 |
iSCAR |
| Tool RPMs |
3,700 |
3,700 |
| Parts Produced |
175 |
80 |
| Cycle Time (min) |
1.3 |
2 |
| IPR |
0.0324 |
0.0189 |
| SFM |
484.08 |
484.08 |
| Feed Rate (IPM) |
120 |
70 |
| Tools used to Complete Job |
0.8 |
1.75 |
| Machining Hours |
3.0333 |
4.6667 |
| Machining Costs |
$303.33 |
$466.67 |
| Total Tool Cost |
$69.70 |
$154.00 |
| Tool Change Cost |
$13.33 |
$29.17 |
| Total Cost |
$386.36 |
$649.84 |
| Cost Per Part |
$2.76 |
$4.64 |
|
| |
10-03-2024 |
31357 GMHT12RLH5015WTF |
GARR 1/2" |
$94.37 |
8.95% |
$4.72 |
| Test Details |
| Material |
304SS |
| Coating |
WTF |
| Number of Parts |
20 |
| Tool Diameter |
0.5 |
| Test Date |
10-03-2024 |
| Cost Savings ($) |
$94.37 |
| Cost Savings (%) |
8.95% |
| Cost Savings Per Part |
$4.72 |
| |
Gorilla Mill |
Competitor |
| |
31357 GMHT12RLH5015WTF |
GARR 1/2" |
| Tool RPMs |
4,011 |
4,500 |
| Parts Produced |
11 |
5 |
| Cycle Time (min) |
30 |
30 |
| IPR |
0.0137 |
0.0189 |
| SFM |
524.77 |
588.75 |
| Feed Rate (IPM) |
55 |
85 |
| Tools used to Complete Job |
1.8182 |
4 |
| Machining Hours |
10 |
10 |
| Machining Costs |
$750.00 |
$750.00 |
| Total Tool Cost |
$187.62 |
$254.72 |
| Tool Change Cost |
$22.73 |
$50.00 |
| Total Cost |
$960.35 |
$1,054.72 |
| Cost Per Part |
$48.02 |
$52.74 |
|
| |
10-01-2024 |
SPED0373DCWTF |
SPED0370 |
$193,700.00 |
66.22% |
$745.00 |
| Test Details |
| Material |
Inconel 718 |
| Coating |
WTF |
| Hardness |
28 |
| Number of Parts |
260 |
| Tool Diameter |
0.25 |
| Test Date |
10-01-2024 |
| Cost Savings ($) |
$193,700.00 |
| Cost Savings (%) |
66.22% |
| Cost Savings Per Part |
$745.00 |
| |
Gorilla Mill |
Competitor |
| |
SPED0373DCWTF |
SPED0370 |
| Tool RPMs |
3,550 |
3,550 |
| Parts Produced |
2 |
1 |
| Cycle Time (min) |
25 |
25 |
| IPR |
0.0051 |
0.0051 |
| SFM |
232.23 |
232.23 |
| Feed Rate (IPM) |
18 |
18 |
| Tools used to Complete Job |
130 |
260 |
| Machining Hours |
108.3333 |
108.3333 |
| Machining Costs |
$19,500.00 |
$19,500.00 |
| Total Tool Cost |
$71,500.00 |
$257,400.00 |
| Tool Change Cost |
$7,800.00 |
$15,600.00 |
| Total Cost |
$98,800.00 |
$292,500.00 |
| Cost Per Part |
$380.00 |
$1,125.00 |
|
| |
09-20-2024 |
C0294-REV082124 Lug Cutter |
OD Tool Lug Cutter |
$4,433.33 |
1.77% |
$0.22 |
| Test Details |
| Material |
4140 |
| Coating |
GMX35 |
| Hardness |
38 |
| Number of Parts |
20,000 |
| Tool Diameter |
0.5 |
| Test Date |
09-20-2024 |
| Cost Savings ($) |
$4,433.33 |
| Cost Savings (%) |
1.77% |
| Cost Savings Per Part |
$0.22 |
| |
Gorilla Mill |
Competitor |
| |
C0294-REV082124 Lug Cutter |
OD Tool Lug Cutter |
| Tool RPMs |
3,438 |
2,292 |
| Parts Produced |
300 |
200 |
| Cycle Time (min) |
4 |
4 |
| IPR |
0.0093 |
0.0131 |
| SFM |
449.81 |
299.87 |
| Feed Rate (IPM) |
32 |
30 |
| Tools used to Complete Job |
66.6667 |
100 |
| Machining Hours |
1,333.3333 |
1,333.3333 |
| Machining Costs |
$240,000.00 |
$240,000.00 |
| Total Tool Cost |
$4,066.67 |
$7,500.00 |
| Tool Change Cost |
$2,000.00 |
$3,000.00 |
| Total Cost |
$246,066.67 |
$250,500.00 |
| Cost Per Part |
$12.30 |
$12.53 |
|
| |
09-15-2024 |
GMHTCB58FHL6WTF |
4SE1000IS150A Kennametal |
$18,916.66 |
57.47% |
$189.17 |
| Test Details |
| Material |
A286 |
| Coating |
WTF |
| Hardness |
28 |
| Number of Parts |
100 |
| Tool Diameter |
0.625 |
| Test Date |
09-15-2024 |
| Cost Savings ($) |
$18,916.66 |
| Cost Savings (%) |
57.47% |
| Cost Savings Per Part |
$189.17 |
| |
Gorilla Mill |
Competitor |
| |
GMHTCB58FHL6WTF |
4SE1000IS150A Kennametal |
| Tool RPMs |
1,222 |
382 |
| Parts Produced |
5 |
2 |
| Cycle Time (min) |
32 |
40 |
| IPR |
0.0229 |
0.0118 |
| SFM |
199.85 |
99.96 |
| Feed Rate (IPM) |
28 |
4.5 |
| Tools used to Complete Job |
20 |
50 |
| Machining Hours |
53.3333 |
66.6667 |
| Machining Costs |
$10,666.67 |
$13,333.33 |
| Total Tool Cost |
$3,000.00 |
$18,750.00 |
| Tool Change Cost |
$333.33 |
$833.33 |
| Total Cost |
$14,000.00 |
$32,916.66 |
| Cost Per Part |
$140.00 |
$329.17 |
|
| |
08-26-2024 |
32021 GMHT12R7030WTF |
Helical |
$9,858.30 |
95.02% |
$39.43 |
| Test Details |
| Material |
TI6AL4V |
| Coating |
WTF |
| Number of Parts |
250 |
| Tool Diameter |
0.5 |
| Test Date |
08-26-2024 |
| Cost Savings ($) |
$9,858.30 |
| Cost Savings (%) |
95.02% |
| Cost Savings Per Part |
$39.43 |
| |
Gorilla Mill |
Competitor |
| |
32021 GMHT12R7030WTF |
Helical |
| Tool RPMs |
2,292 |
1,500 |
| Parts Produced |
250 |
2 |
| Cycle Time (min) |
1 |
1 |
| IPR |
0.0198 |
0.0433 |
| SFM |
299.87 |
196.25 |
| Feed Rate (IPM) |
45.48 |
65 |
| Tools used to Complete Job |
1 |
125 |
| Machining Hours |
4.1667 |
4.1667 |
| Machining Costs |
$416.67 |
$416.67 |
| Total Tool Cost |
$83.36 |
$7,875.00 |
| Tool Change Cost |
$16.67 |
$2,083.33 |
| Total Cost |
$516.70 |
$10,375.00 |
| Cost Per Part |
$2.07 |
$41.50 |
|
| |
01-10-2024 |
SPED0370UCREVA |
SPED0370 Turbogrind |
$260,833.33 |
4.72% |
$2.61 |
| Test Details |
| Material |
Incoenl 718 |
| Coating |
uncoated |
| Hardness |
28-32 |
| Number of Parts |
100,000 |
| Tool Diameter |
0.25 |
| Test Date |
01-10-2024 |
| Cost Savings ($) |
$260,833.33 |
| Cost Savings (%) |
4.72% |
| Cost Savings Per Part |
$2.61 |
| |
Gorilla Mill |
Competitor |
| |
SPED0370UCREVA |
SPED0370 Turbogrind |
| Tool RPMs |
3,524 |
3,524 |
| Parts Produced |
6 |
4 |
| Cycle Time (min) |
16 |
16 |
| IPR |
0.0079 |
0.0079 |
| SFM |
230.53 |
230.53 |
| Feed Rate (IPM) |
28 |
28 |
| Tools used to Complete Job |
16,666.6667 |
25,000 |
| Machining Hours |
26,666.6667 |
26,666.6667 |
| Machining Costs |
$4,800,000.00 |
$4,800,000.00 |
| Total Tool Cost |
$214,166.67 |
$350,000.00 |
| Tool Change Cost |
$250,000.00 |
$375,000.00 |
| Total Cost |
$5,264,166.67 |
$5,525,000.00 |
| Cost Per Part |
$52.64 |
$55.25 |
|